Engine Mechanical:
Complete disassembly, assembly, diagnosis, and repair of the 2.0 HDi 16V diesel engine.
Engine Management System:
Detailed diagnostic procedures for the ECU, sensors, actuators, and common rail injection system.
Fuel System:
High-pressure common rail system, injectors, fuel pump, fuel filter replacement, bleeding procedures.
Exhaust System:
Exhaust manifold, catalytic converter, DPF (if applicable), mufflers, gaskets, troubleshooting leaks.
Transmission Manual:
Manual gearbox overhaul, clutch replacement, driveshaft service, gearbox fluid change.
Transmission Automatic:
If applicable, detailed procedures for automatic transmission servicing and troubleshooting.
Drivetrain:
Front-wheel drive system, CV joints, wheel bearings, differential.
Braking System:
Front and rear brake systems, disc and pad replacement, caliper service, hydraulic system, ABS diagnosis.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment.
Steering System:
Power steering system, steering rack, tie rods, troubleshooting steering issues.
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuse box layout, lighting systems, accessories.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, chassis lubrication.
HVAC System:
Air conditioning system service, heating system, ventilation, cabin filter replacement.
Safety Systems:
Airbag system diagnosis and replacement, seatbelt mechanisms.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant replacement, troubleshooting overheating.
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement (if applicable for gasoline variants).
Diagnostic Troubleshooting:
Step-by-step guides for identifying and resolving common and complex vehicle issues.
Component Replacement:
Detailed instructions for replacing all major mechanical and electrical components.
Rebuilding Procedures:
Complete rebuild procedures for the engine, transmission, and other major assemblies.
Electrical Diagnostics:
Reading fault codes, interpreting diagnostic data, tracing electrical faults using wiring diagrams.
Body Repair:
Procedures for minor bodywork, dent repair, panel replacement, and sealing.
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repairs.
Depth Of Information:
Comprehensive (covering from basic maintenance to complete engine and transmission overhauls).
Diagrams And Illustrations:
High-quality exploded views, wiring diagrams, and step-by-step illustrations.
Technical Specifications:
All factory specifications, torque values, tolerances, and clearances.
Oil Change Interval:
Typically every 15,000 miles (24,000 km) or 1 year, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Fuel Filter Replacement:
Every 30,000 miles (48,000 km) or 2 years (critical for common rail).
Timing Belt Replacement:
This 2.0 HDi engine uses a timing belt, typically replaced every 75,000 miles (120,000 km) or 5 years.
Engine Oil Type:
ACEA A3/B4 or C3, API CF, SAE 5W-40 (fully synthetic recommended).
Coolant Type:
PSA B71 5100 or equivalent (long-life coolant).
Common Problem 1:
EGR valve clogging leading to reduced power and engine management light.
Common Problem 2:
Turbocharger issues, including boost leaks or turbo failure, often due to oil starvation or missed servicing.
Common Problem 3:
Glow plug issues causing hard starting in cold weather.
Common Problem 4:
Suspension component wear (bushings, ball joints) due to load carrying.
