Target Audience:
Professional automotive technicians and experienced do-it-yourself mechanics.
Advantage:
Provides factory-level, step-by-step instructions and detailed diagrams often unavailable in general repair guides.
Accessibility:
Instant download provides immediate access to repair information.
Content Detail:
Includes critical specifications, exploded views, and detailed procedures.
Engine Service:
Engine diagnostics, repair, disassembly, assembly, maintenance, troubleshooting, engine overhaul.
Transmission Service:
Manual transmission service, repair, and diagnostics.
Chassis Service:
Suspension, steering, brakes, wheels, and tires.
Electrical Service:
Complete electrical system diagnostics, wiring diagrams, lighting, accessories, power distribution.
Bodywork Service:
Body panel repair, interior trim, glass, doors, locks, and hinges.
Cooling System Service:
Cooling system diagnostics, repair, coolant specifications, radiator, hoses, thermostat.
Fuel System Service:
Fuel system components, fuel pump, injectors, fuel filter replacement, diagnostics.
Exhaust System Service:
Exhaust system inspection, repair, and replacement.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues.
Repair:
Detailed instructions for component repair and replacement.
Disassembly Assembly:
Comprehensive instructions for disassembling and reassembling all major vehicle systems.
Reinstallation:
Guidance on correct reinstallation of components and systems.
Wheel Alignment:
Specifications for wheel alignment angles are typically included.
Brake System Repair:
Detailed procedures for brake caliper overhaul, disc/pad replacement, and brake bleeding.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
While not explicitly mentioning diagnostic tools, factory manuals provide the necessary data for using OBD-II scanners and manufacturer-specific diagnostic equipment.
Compatibility:
Compatible with all versions of Windows and Mac.
Reader Requirements:
Requires Adobe PDF Reader.
Archive Requirements:
May require WinZip or equivalent for extraction.
Printability:
Full printable specification, allowing for individual page printing or the entire document.
Zoom Functionality:
Zoom IN/OUT functionality for detailed viewing of diagrams and text.
Binding:
Digital Download (PDF format).
Paper Type:
N/A (Digital format).
Engine Type:
Naturally Aspirated Diesel
Engine Code:
DW8 (typically associated with this engine).
Displacement:
1.9 Liters (1867 cc)
Horsepower:
Approximately 69-71 PS (51-53 kW) at 4600 rpm.
Torque:
Approximately 125-130 Nm (92-96 lb-ft) at 2000-2500 rpm.
Fuel Injection:
Indirect injection, typically with a Bosch or Lucas-Girling rotary injection pump.
Glow Plugs:
Essential for cold starting diesel engines.
Timing Belt:
Critical component requiring regular replacement according to service intervals.
Transmission Type:
5-speed manual transmission.
Optional Transmission:
No automatic transmission typically offered with the 1.9 D engine for this model year.
Clutch Type:
Hydraulically actuated single dry plate clutch.
Transmission Fluid Type:
Specific manual transmission fluid (e.g., API GL-4) with viscosity grades as specified by Citroen (e.g., 75W-80).
Body Styles:
Panel Van, Combi (Passenger Variant), Crew Cab.
Wheelbase Options:
Short wheelbase (SWB) and Long wheelbase (LWB) versions available.
Cargo Volume:
Varies significantly by wheelbase and configuration, generally offering substantial load capacity.
Gross Vehicle Weight:
Typically in the range of 2100-2300 kg, depending on configuration.
Payload Capacity:
Varies by configuration, generally ranging from 700-900 kg.
Euroncap Rating:
Euro NCAP ratings for this generation varied, but generally achieved 3 stars for adult occupant protection.
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be optional.
Airbags:
Driver airbag standard, passenger airbag often optional.
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first. Consult manual for precise interval and oil type.
Timing Belt Replacement:
Crucial to replace every 90,000 - 120,000 km or 5-6 years, as failure can cause catastrophic engine damage. Manual will provide exact specification.
Air Filter Replacement:
Recommended every 30,000 km or annually.
Fuel Filter Replacement:
Recommended every 60,000 km.
Engine Oil Specification:
API CD/CE/CF or ACEA B3/B4, viscosity 5W-40 or 10W-40 (synthetic or semi-synthetic). Consult manual for exact specification and capacity.
Coolant Specification:
Antifreeze/coolant concentrate meeting PSA Peugeot Citroën specification (e.g., Type 0 or Type A). Dilution 50/50 with distilled water.
Diesel Particulate Filter:
While the 1.9 D typically does not have a DPF, older diesel variants of the Jumpy might have issues related to EGR valve clogging or injector problems if not maintained properly.
Suspension Wear:
Front suspension components like ball joints and bushings can experience wear due to the vehicle's utilitarian nature.
Window Regulators:
Mechanical window regulators can be a point of failure.
Rusting:
Common for vehicles of this age, particularly in wheel arches and sills, requiring inspection and preventative treatment.
Citroen Heritage:
Citroën has a long history of producing practical and innovative light commercial vehicles.
Generation:
This manual covers the first generation of the Citroen Jumpy (also known as Peugeot Expert and Fiat Scudo), produced from 1995 to 2007. The 2004 model falls within this generation.
Manufacturing Location:
Primarily manufactured in the Stellantis (formerly PSA Group) plant in SevelSud, Italy.
