🏷️ Basic Information

Make:

Citroën

Model:

Xsara

Engine:

1.4 HDi

Year:

2005

Engine Code:

DV4TD

Model Generation:

Xsara II (Phase 2)

👋 Introduction

Market Segment:

Compact family car, popular in European markets known for its comfort, practicality, and economy.

Competitors:

Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Peugeot 307, Renault Mégane.

Model Strengths:

Comfortable ride (Citroën's hallmark), spacious interior for its class, fuel-efficient 1.4 HDi diesel engine, good value for money.

Engine Popularity:

The 1.4 HDi was a popular choice for its excellent fuel economy, making the Xsara an attractive option for budget-conscious buyers and those undertaking long commutes.

📋 Manual Details

Systems Covered:

Engine, Chassis, Powertrain, Electrical, Bodywork, Interior, Loads, Maintenance, Repair, Troubleshooting, Diagnostics

Page Count:

Estimated 1000+ pages (based on typical comprehensive service manuals)

Manual Type:

Service and Repair Manual

Manual Purpose:

Designed for professional technicians and DIY mechanics, providing factory-level repair and maintenance guidance.

Language:

English

File Format:

HTML

Delivery Method:

Electronic (Email)

Printable:

Yes

Manual State:

Complete and intact, without missing or corrupt parts.

📖 Manual Coverage

Engine Systems:

Engine mechanicals, fuel system (injection), ignition system (glow plugs), cooling system, lubrication system, exhaust system, emissions control, turbocharging system

Transmission Systems:

Manual transmission (gearbox), clutch, driveshafts, differential

Chassis Systems:

Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, body electronics, comfort systems, safety systems (airbags), wiring diagrams

Body And Interior:

Bodywork (panels, doors, windows, glass), interior trim, seats, heating, ventilation, and air conditioning (HVAC) system.

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement, spark plug/glow plug replacement, general lubrication

Repair Procedures:

Engine overhaul, transmission repair, suspension component replacement, brake caliper/disc replacement, electrical component diagnosis and replacement, body panel repair

Troubleshooting Guides:

Diagnostic flowcharts, common fault identification and rectification, symptom-based troubleshooting

Diagnostic Procedures:

Covers use of diagnostic tools (e.g., Lexia/Diagbox for PSA vehicles), interpretation of fault codes, live data analysis.

Depth Of Coverage:

Comprehensive: From basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format Details:

HTML format provides web-browser based access, allowing for easy navigation and searchability. Compatible with Windows, Mac, and Linux operating systems.

Printability Detail:

All pages are fully printable, enabling users to print specific sections or the entire manual for use in a garage or workshop environment.

Binding Type:

N/A (Electronic File)

Paper Type:

N/A (Electronic File)

Os Compatibility:

Windows, Mac, and Linux OS

Searchability:

Likely offers search functionality within the HTML structure for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, turbocharged direct injection diesel (Common Rail)

Horsepower:

Approximately 68-70 PS (50-51 kW) at 4000 rpm

Torque:

Approximately 150-160 Nm (111-118 lb-ft) at 1750-2000 rpm

Bore X Stroke Mm:

Typical for this engine family: 73.7 mm x 82.0 mm

Fuel Type:

Diesel

Injection Type:

Common Rail Direct Injection

Engine Displacement Cc:

1398 cc

Emissions Standard:

Likely Euro 3 or Euro 4 compliant

Engine Code Details:

DV4TD (PSA's designation for this Ford-PSA co-developed diesel engine)

Turbocharger:

Garrett GT15 or similar variable geometry turbocharger (VGT) might be used for improved responsiveness.

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Optional Transmission:

Likely a 5-speed SensoDrive (automated manual) was also available

Clutch Type:

Hydraulically operated, dry single plate

📐 Dimensions

Body Styles:

Hatchback (3-door and 5-door), Estate (Break), Coupe (optional variant of the main hatch)

Length Mm:

Approx. 4135 mm (5-door Hatchback)

Width Mm:

Approx. 1720 mm

Height Mm:

Approx. 1420 mm (5-door Hatchback)

Curb Weight Kg:

Approx. 1150-1200 kg

Gross Vehicle Weight Kg:

Approx. 1650-1700 kg

🛡️ Safety Features

Euro Ncap Rating:

4 stars (Xsara family generally received good ratings for its time)

Braking Features:

Front: Ventilated discs; Rear: Solid discs. ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) often standard or optional.

Steering Features:

Power assisted steering (likely hydraulic)

Airbags:

Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims.

Seatbelts:

Three-point seatbelts with pre-tensioners for front seats, three-point belts for rear outer seats.

💡 Technology Features

Audio System:

Factory fitted radio/CD player with speakers, steering wheel audio controls often available on higher trims.

Cruise Control:

Available as an option on some trims.

Remote Central Locking:

Standard on most models, often with keyless entry functionality.

🔧 Maintenance

Oil Change Interval Km:

Typically every 20,000 km or 12 months, whichever comes first (check manual for specific conditions).

Air Filter Replacement Km:

Recommended every 40,000 km or as needed based on driving conditions.

Fuel Filter Replacement Km:

Diesel fuel filter typically requires replacement every 60,000 km or every 4 years.

Engine Oil Type:

See manual for specific PSA (Peugeot-Citroën) approvals. Typically low-ash (low SAPS) synthetic diesel engine oil meeting ACEA C2 or C3 specifications, viscosity like 5W-30 or 0W-30.

Coolant Type:

Antifreeze/coolant concentrate, typically a long-life organic acid technology (OAT) type, diluted 50/50 with de-ionized water. Specific Citroën part numbers should be used.

Brake Fluid Type:

DOT 4

Transmission Fluid Type:

Manual transmission fluid (MTF). Refer to manual for specific API GL-4 or GL-5 and viscosity grade (e.g., 75W-80).

Common Problems:

Glow plug failure, turbocharger issues (seizing, boost leaks), injector problems (especially if poor quality fuel is used), clutch wear, rear axle beam bearing wear (leading to alignment issues), electronic component failures (e.g., BSI - Body Style Interface), exhaust gas recirculation (EGR) valve clogging.

Diesel Specific Issues:

Diesel Particulate Filter (DPF) regeneration issues if fitted (less common on early 1.4 HDi), cold start problems if glow plugs or battery are weak.

📚 Vehicle History

Citroen Heritage:

Citroën is known for innovative automotive design, comfortable suspension systems (like its hydropneumatic systems, though not present in the Xsara), and practical, often avant-garde styling.

Xsara Lineage:

The Xsara was launched in 1997 as the successor to the Citroën ZX. It was available in hatchback, estate (Break), and coupe body styles. The Xsara Picasso MPV shares its platform. The Xsara was facelifted in 2000 (Phase 2) with updated styling and interior features.

Production Years:

1997-2006 (in Europe)

Manufacturing Locations:

Primary manufacturing in France (e.g., Aulnay-sous-Bois, Rennes) and Spain (Vigo).

🏆 Awards & Recognition

Industry Awards:

While specific awards for the 1.4 HDi variant might be scarce, the Xsara range generally received positive reviews for its comfort, practicality, and value in its segment during its production run.