Market Segment:
Compact family car, competing in the C-segment.
Key Competitors:
Ford Focus, Volkswagen Golf, Opel Astra, Renault Mégane, Fiat Bravo.
Design Philosophy:
Characterized by innovative design, comfortable ride quality (hydropneumatic suspension on some variants of its predecessor, though less pronounced in Xsara), and practical interiors.
Unique Selling Points:
Excellent ride comfort and handling balance, spacious interior for its class, distinctive Citroën styling.
Powertrain:
Engine mechanical, fuel injection, ignition, exhaust systems, cooling system, lubrication system.
Transmission Drivetrain:
Manual gearbox, automatic gearbox, clutch, driveshafts, differentials.
Suspension Steering:
Front suspension (MacPherson strut), rear suspension (deformable crossmember with telescopic shock absorbers and coil springs), steering system (hydraulic power steering).
Brakes:
Front disc brakes, rear drum/disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake hydraulics, parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting system, instrument cluster, wipers, horn, infotainment, ECU (Engine Control Unit), body control modules, immobilizer.
Body Chassis:
Body structure, doors, windows, seats, interior trim, exterior trim, bumpers, chassis components, corrosion protection.
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement.
Repair:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical system diagnostics and repair, body panel repair.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical systems.
Component Removal Installation:
Detailed step-by-step instructions for removing and installing major components and sub-assemblies.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for workshop use.
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Petrol Engines Offered:
1.4L (TU3JP), 1.6L (TU5JP, TU5JP4), 1.8L (XU7JP4, XU7JP), 2.0L (XU10J4R - 16V, EW10J4 - 16V).
Diesel Engines Offered:
1.9L naturally aspirated diesel (XUD7TE), 1.9L turbodiesel (XUD9TE), 2.0L HDi turbodiesel (DW10TD).
Example Performance 1.6L:
Approx. 90 PS (66 kW) and 135 Nm torque.
Example Performance 2.0L Hdi:
Approx. 90 PS (66 kW) and 205 Nm torque.
Fuel Injection Type:
Multi-point fuel injection (MPI) for petrol engines, direct injection (common rail for HDi, indirect for older diesels).
Fuel Type:
Unleaded Petrol (RON 95/98), Diesel Fuel.
Standard Transmission:
5-speed manual transmission.
Optional Transmission:
4-speed automatic transmission (AL4 type).
Clutch Type:
Hydraulically operated dry single plate clutch.
Transmission Fluid Spec:
Refer to manual for specific ATFs (e.g., LT71141 for AL4) and manual gearbox oils (e.g., GL-5).
Example Length Hatchback:
Approx. 4130 mm
Example Width Hatchback:
Approx. 1690 mm
Example Height Hatchback:
Approx. 1430 mm
Example Boot Volume Hatchback:
Approx. 324 liters (expandable with rear seats folded).
Example Kerb Weight:
Approx. 1100-1250 kg depending on engine and equipment.
Euro Ncap Score Phase I:
3 stars (driver & front passenger).
Euro Ncap Score Phase Ii:
3 stars (driver & front passenger), improved side impact protection.
Active Safety Features:
ABS, EBD, power assisted steering.
Passive Safety Features:
Front airbags, optional side airbags, pre-tensioned seatbelts, collapsible steering column, reinforced safety cell.
Infotainment System:
Basic radio/cassette or CD player, often with steering wheel mounted controls on higher trims. Optional RDS (Radio Data System).
Driver Assistance Features:
ABS, EBD. Later models may feature cruise control. Parking sensors were not common.
Connectivity Options:
Limited by era; typically no Bluetooth or USB as standard. Auxiliary input might be available on some aftermarket head units.
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine types).
Timing Belt Replacement:
Crucial for petrol engines (e.g., 1.6L TU5JP4 typically around 90,000-120,000 km or 5 years). Diesel engines (XUD series) use timing belts, HDi uses a belt. Check manual for exact intervals.
Engine Oil Spec:
API SL/SJ or ACEA A3/B3/B4, viscosity typically 5W-40 or 10W-40 depending on climate. Consult manual for exact spec.
Coolant Spec:
Antifreeze concentrate with corrosion inhibitors (e.g., PSA approved coolant, typically Ethylene Glycol based). Capacity approx. 6-7 liters.
Brake Fluid Spec:
DOT 4 (minimum), replace every 2 years.
Common Problem Suspension:
Rear axle beam bushings wear, leading to 'crabbing' or uneven tyre wear. Deformable crossmember can require refurbishment. Worn suspension arms and drop links.
Common Problem Electrical:
Wiring loom issues, particularly in engine bay. Central locking problems, window regulator failures, instrument cluster faults.
Common Problem Engine:
Oil leaks (sump, rocker cover). Ignition coil packs failure (petrol engines). Injector seal issues (diesel). Thermostat failures. Overheating due to coolant leaks or pump issues.
Common Problem Transmission:
Automatic transmission (AL4) can be temperamental, especially with fluid degradation or actuator issues. Clutch wear.
Citroen Philosophy:
Citroën has a long history of innovation in automotive engineering, particularly in suspension systems, aerodynamics, and comfort-oriented design.
Xsara Predecessor:
Replaced the Citroën ZX. Shared its platform with the Peugeot 306.
Facelifts:
Phase I (1997-1999), Phase II (1999-2000, featuring updated styling and interior trim).
Production Period:
1997–2000 (for this manual's coverage), continued until 2006 in some markets.
Manufacturing Locations:
Primarily France, also Spain and other PSA assembly plants.
European Sales Performance:
The Xsara was a strong seller in many European markets, particularly France, the UK, and Spain.
Ride Comfort Awards:
Frequently praised by automotive journalists for its class-leading ride comfort and handling.
Manufacturing Standards:
Built to PSA Group's manufacturing quality standards.
