Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of engine components.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system wiring diagrams and troubleshooting.
Transmission Manual:
Overhaul, inspection, and repair of manual gearbox.
Transmission Automatic:
Coverage not explicitly stated for automatic, focus is likely manual for 1998cc 16V.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel lines, tank.
Cooling System:
Radiator, thermostat, water pump, coolant passages, fan operation.
Exhaust System:
Catalytic converter, mufflers, pipes, hangers.
Brakes:
Hydraulic system, master cylinder, calipers, brake pads, rotors, ABS components (if equipped).
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical System:
Battery, starter, alternator, lighting, fuses, relays, body control modules, wiring diagrams.
Climate Control:
HVAC system components, blower motor, evaporator, heater core, refrigerant handling.
Body And Frame:
Body panel repair, door mechanisms, glass replacement, interior trim removal.
Chassis Components:
Subframes, suspension mounting points, structural integrity.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Disassembly:
Complete disassembly instructions for every system.
Assembly:
Detailed reassembly instructions with torque specifications.
Cleaning:
Proper cleaning procedures for components during repair.
Reinstallation:
Correct procedures for reassembling repaired or replaced components.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to OBD-I or early OBD-II systems.
Depth:
Comprehensive, covering from basic maintenance to complete rebuilds.
Target Audience:
Professional technicians and advanced DIY mechanics.
Engine Type:
Inline 4-cylinder, naturally aspirated
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Horsepower Estimate:
~120-135 PS (at flywheel, depending on specific variant and market)
Torque Estimate:
~170-185 Nm (at flywheel, depending on specific variant and market)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Cooling Type:
Water-cooled
Oil Change Interval Typical:
Every 15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Timing Belt Replacement Interval:
Approximately 80,000-100,000 km or 5-6 years (critical due to interference engine design, refer to manual for exact spec).
Engine Oil Specification:
Refer to manual for specific API/ACEA ratings and viscosity (e.g., 10W-40, 5W-40).
Coolant Specification:
Ethylene glycol based antifreeze, typically a pink or blue mix; consult manual for precise type and ratio.
Brake Fluid Specification:
DOT 4 recommended; check manual for confirmation.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, consult manual for specific viscosity and API rating.
Power Steering Fluid:
Specific hydraulic fluid (e.g., PSA fluid type); consult manual.
Suspension Hydroactive:
While this model doesn't typically feature the full Hydractive system of later models, simpler hydraulic suspension elements (like rear self-leveling spheres) can require maintenance/replacement.
Electrical Connectors:
Common for older vehicles to experience corrosion or degradation of electrical connectors, leading to intermittent faults.
Engine Management:
Oxygen sensors, ignition coils, and fuel injectors can be common points of failure over time.
Exhaust Rust:
Rusting of the exhaust system is a common wear item for vehicles of this age.
