Segment:
Compact hatchback (Lower-medium segment)
Manufacturer Strategy:
Citroen aimed to offer a comfortable, practical, and dynamically sound hatchback with innovative features for its class.
Key Competitors:
Peugeot 306, Ford Escort, Volkswagen Golf, Opel Astra, Renault 19.
Suspension Design:
Hydropneumatic suspension (on some higher-spec models or as an option), offering superior ride comfort and handling.
Body Design:
Aerodynamic styling with a distinctive 'long bonnet, short rear' proportion. Known for good safety features for its era.
Interior Ergonomics:
Often featured a driver-focused dashboard layout and comfortable seating.
Manual Type:
Factory Service Manual / Workshop Manual
Delivery Method:
Instant Download
Target Audience:
Professional Technicians, DIY Mechanics
Compatibility Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Engine Mechanical:
Full coverage including disassembly, assembly, inspection, and overhaul of all engine components.
Engine Management:
Fuel injection systems (MPI/SPI), ignition systems, emissions control systems.
Transmission Manual:
Service and repair procedures for manual gearboxes.
Transmission Automatic:
Service and repair procedures for automatic gearboxes (if applicable to 1992 models).
Drivetrain:
Front-wheel drive system, driveshafts, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment specifications.
Steering:
Power steering system, steering column, tie rods, steering rack.
Brakes:
Front and rear brake systems (discs/drums), hydraulic circuits, ABS (if equipped), brake fluid specifications.
Electrical System:
Complete wiring diagrams, component locations, diagnostic procedures for all electrical systems.
Body And Chassis:
Body panel removal and installation, interior trim, glass, body repair procedures.
Heating Ventilation Air Conditioning:
HVAC system operation, diagnosis, and repair.
Maintenance:
Scheduled maintenance procedures, fluid checks, filter replacements, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair:
Step-by-step repair instructions for all major vehicle systems and components.
Disassembly Assembly:
Detailed instructions for taking apart and reassembling vehicle components.
Cleaning Reinstalling:
Procedures for cleaning and correctly reinstalling parts.
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities, electrical parameters.
Depth:
Comprehensive, suitable for both professional technicians and experienced DIYers with basic mechanical and electrical knowledge.
Engine Codes:
Various TU and XU series engines. Common for 1992 models include TU3 (1.4L) and XU7 (1.8L).
Power Output 1.4L:
Approximately 75 PS (55 kW; 74 hp) at 5800 rpm (TU3).
Torque 1.4L:
Approximately 110 Nm (81 lb-ft) at 3800 rpm (TU3).
Power Output 1.8L:
Approximately 103 PS (76 kW; 102 hp) at 5500 rpm (XU7).
Torque 1.8L:
Approximately 153 Nm (113 lb-ft) at 2400 rpm (XU7).
Fuel Delivery 1992:
Likely single-point or multi-point fuel injection depending on engine and market. Carbureted versions may exist in some markets.
Type:
Water-cooled, pressurized system.
Length:
Approx. 4026 mm (158.5 in)
Width:
Approx. 1670 mm (65.7 in)
Height:
Approx. 1380 mm (54.3 in)
Curb Weight:
Varies by engine and trim, typically 1050-1150 kg (2315-2535 lbs).
Era Safety:
Designed with a focus on passenger safety for its time, featuring a robust body structure.
ABS:
Anti-lock Braking System (ABS) available as an option on some models.
Airbags:
Driver airbag likely optional or standard on higher trims; passenger airbag not common for 1992 models.
Seatbelts:
Front and rear seatbelts, likely with pre-tensioners on front belts in later production or higher trims.
Audio System:
Basic radio/cassette player, likely with optional CD player on higher trims. Speaker placement varies by body style.
Cruise Control:
Optional on higher specification models.
Internal Diagnostics:
On-board diagnostics (OBD) system available, but likely a simpler, pre-OBD-II standard for 1992 models.
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Air Filter:
Replace every 30,000-40,000 km (18,000-24,000 miles).
Spark Plugs:
Replace every 40,000-60,000 km (24,000-36,000 miles), depending on type.
Timing Belt:
Crucial replacement interval, typically 80,000-120,000 km (50,000-75,000 miles) or 5-7 years. Failure can cause catastrophic engine damage.
Engine Oil:
Refer to manual for specific grade, typically API SG or SH, SAE 10W-40 or 5W-40.
Coolant:
Ethylene glycol based coolant. Capacity approx. 5-6 liters. Specific mixture ratio (50/50 water/coolant) recommended.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid. Replace every 2 years due to hygroscopic nature.
Transmission Oil Manual:
GL-4 specification gear oil. Capacity approx. 2.1 liters.
Power Steering Fluid:
Hydraulic fluid compatible with Citroen's system, often a specific type.
Electrical Gremlins:
Age-related electrical issues, particularly with wiring harnesses, switches, and grounds.
Suspension Wear:
Wear in suspension bushings, ball joints, and ties rods leading to imprecise handling and noise, especially on hydropneumatic models.
Rust:
Potential for rust on sills, wheel arches, and underbody components if not maintained.
Cooling System:
Thermostat failures, radiator leaks, and hose degradation can lead to overheating.
Citroen Philosophy:
Known for innovation, ride comfort (hydropneumatic suspension), and distinctive design.
Introduction:
The Citroen ZX was launched in 1991 as a replacement for the ageing Citroen Visa and Axel.
Design Influence:
Based on a new platform, it was designed to be competitive in the European compact car segment.
Production Years:
1991-1998
Manufacturing Locations:
Primarily manufactured in France and Spain.
