Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 EPX16 EPX18 Forklift Service Repair Manual

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Type: Forklift

Vendor:

Sku: 100995

Tags: Clark EPX16 EPX18 Forklift Forklifts Material Handling TMX Models TMX12 TMX13 TMX15 TMX15s TMX17 TMX18 TMX20 TMX20x TMX25

Product variants

Description

This manual provides comprehensive service and repair information for Clark TMX Series and EPX Series Forklift Trucks, covering models such as the TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. These electric forklifts are engineered for reliability and efficiency in industrial environments. The manual details all essential systems, including the battery, electrical system, electric motors, contactors, motor controls, drive axle, wheels and tires, brake system, steer system, and hydraulic system, as well as uprights, carriage, and chassis components. The purpose of this 501-page manual is to equip owners, technicians, and fleet managers with the knowledge required for effective maintenance and repair. It covers safe maintenance practices, lifting and towing procedures, periodic maintenance schedules, and detailed diagnostics and repair for every system. With step-by-step guidance, diagrams, schemes, and actual photo illustrations, users can confidently perform everything from basic servicing to complete overhauls, ensuring optimal performance and longevity of their Clark forklifts.

🏷️ Basic Information

Identification

Make:

Clark

Model:

TMX Series, EPX Series Forklift Trucks

Covered Models:

• Clark TMX12

• Clark TMX13

• Clark TMX15s

• Clark TMX15

• Clark TMX17

• Clark TMX18

• Clark TMX20

• Clark TMX20x

• Clark TMX25

• Clark EPX16

• Clark EPX18

Codes

Model Series Codes:

TMX, EPX

👋 Introduction

Market Position

Target Audience:

Clark forklift owners, maintenance technicians, repair shops, and fleet managers

Diy Support:

Empowers users to perform their own repairs, saving money ($$$).

Service Scope:

Covers everything needed for repair and maintenance, enabling users to find and fix issues without needing external service.

Competitive Analysis

Value Proposition:

Provides complete, detailed repair and maintenance information for a wide range of Clark TMX and EPX forklift models, enabling users to perform their own maintenance and repairs, saving on labor costs.

Key Features

Content Highlights:

Includes specifications, actual photo illustrations, diagrams, and schemes for step-by-step repair guidance.

Completeness:

100% complete and intact manual, no missing or corrupt pages/sections.

📋 Manual Details

Coverage Areas

Primary Focus:

Service and Repair

Page Count

Total Pages:

Manual Type

Type:

Complete Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Windows, Mac, Linux, iOS, Android devices

Accessibility:

Can be saved to hard drive, burned to CD-ROM, viewed on any computer, zoomed, and printed.

📖 Manual Coverage

Systems Covered

All Systems:

• Battery

• Electrical System (Wiring, Switches, Instruments)

• Electric Motors (Drive, Pump)

• Contactors

• Motor Controls (ZAPI Handset)

• Drive Axle

• Wheels and Tires

• Brake System

• Steer System (TMX & EPX variants)

• Hydraulic System (Main & Control Valve)

• Tilt Cylinders

• Uprights (including Mast, Carriage, Forks)

• Counterweight and Chassis

Electrical Specifics:

Includes schematic electric circuit diagrams, general electrical service tips, wiring and cables, switches, sensors, and instrument panel service.

Drive Axle Specifics:

Drive axle specifications, fluid check/change, troubleshooting, removal, installation, and overhaul.

Steering System Specifics:

Detailed coverage for TMX and EPX steering systems, including specifications, troubleshooting, component removal/replacement, pressure checks, gear overhaul, and axle service.

Procedures Included

Repair And Maintenance:

• Safe Maintenance Practices

• Lifting, Jacking, and Blocking

• Towing Procedures

• Periodic Maintenance Schedules and Programs

• Battery Service

• Electrical System Diagnostics and Repair

• Motor Overhaul (Drive and Pump)

• Contactor Service

• Motor Control Programming and Adjustment (ZAPI)

• Drive Axle Service (Fluid, Removal, Installation, Overhaul)

• Wheel and Tire Mounting and Maintenance

• Brake System Maintenance, Overhaul, and Component Replacement

• Steering System Diagnostics, Repair, and Overhaul (TMX & EPX specific)

• Hydraulic System Service (Fluids, Filters, Troubleshooting, Pressure Checks, Overhaul)

• Tilt Cylinder Service (Checks, Removal, Overhaul)

• Upright Service (Inspection, Roller Clearance, Cylinder Service, Chain Adjustment, Fork/Carriage Service, Upright Removal)

• Counterweight and Chassis Service (Removal/Installation of components)

• Troubleshooting for all covered systems

• Assembly and Disassembly procedures

Hydraulic Specifics:

Covers main hydraulic system specifications, fluids, filters, troubleshooting, pressure checks, adjustments, and complete system removal and overhaul. Also details hydraulic control valve removal and overhaul, and tilt cylinder service.

Upright And Fork Service:

Detailed procedures for upright inspection, roller clearance checks, cylinder removal/overhaul, chain inspection/adjustment, and fork/carriage removal/replacement.

Battery Service:

Dedicated section for battery service procedures.

Contactor Service:

Specific information on contactors.

Technical Depth

Level Of Detail:

Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics)

Illustrations And Diagrams:

Contains specs, diagrams, actual real photo illustrations, and schemes for step-by-step operations.

Illustrations Type:

Includes diagrams, schemes, and actual real photo illustrations.

📊 Manual Specifications

File Format

Quality:

High-quality PDF, fully bookmarked and searchable

Searchability:

Searchable PDF for quick information retrieval.

Print Quality

Printable:

Yes, printable pages

Viewing Options:

Zoom functionality for detailed viewing.

Binding Type

Delivery:

Instant Download (Digital)

Paper Type

Physical Format Implication:

Digital format allows for easy scaling and viewing on multiple devices

⚙️ Engine Specifications

Primary Engine

Type:

Electric (for all listed models)

Performance

Components Covered:

Drive Motors, Pump Motor specifications and overhaul procedures are detailed within the manual.

Fuel System

Details:

N/A (Electric Forklifts)

Components Covered

Motor Controls:

Detailed information on motor controls, including description, ZAPI handset programming/adjustments, control troubleshooting, and TMX factory control settings.

🔧 Transmission

Standard

Type:

Electric Drive System (details covered in Electric Motors and Drive Axle sections)

Optional

Details:

N/A (Specific transmission options not typically applicable to electric forklifts in this format)

Features

Covered Components:

Drive Axle specifications, fluid maintenance, removal, installation, and overhaul are comprehensively covered.

📐 Dimensions

Exterior

Details:

General Specifications section includes nameplate and decals, and general specs, likely encompassing dimensional data relevant to serviceability.

Frame And Chassis:

Counterweight and Chassis section covers removal/installation of counterweight, overhead guard, floor plates, seat, and seat deck.

Interior

Details:

Information related to operator compartment components like floor plates and seat decks is included under 'Counterweight and Chassis'.

Cargo

Details:

Fork and Carriage removal/replacement procedures are detailed, implying coverage of load-bearing components.

Weights

Details:

Counterweight removal and installation procedures are covered, indicating maintenance of the forklift's balance and weight distribution.

🛡️ Safety Features

Ratings

General Focus:

Dedicated 'Safe Maintenance' section including safety precautions, lifting/jacking/blocking procedures, and towing.

Active Features

Details:

Brake system and steering system troubleshooting and repair are covered, which are critical active safety systems.

Braking System Details:

Comprehensive coverage of brake system specifications, fluid checks/fills/bleeds, pedal/master cylinder service, caliper replacement, and parking brake service.

Passive Features

Details:

Upright structure, carriage, and overhead guard removal/installation are detailed, relating to the forklift's structural integrity.

💡 Technology Features

Infotainment

Details:

N/A (Industrial Forklift Truck - typically no infotainment systems)

Driver Assistance

Details:

N/A (While some modern forklifts have advanced controls, this manual focuses on core mechanical and electrical systems, not typically classified as driver assistance features in the automotive sense).

Connectivity

Details:

Motor Controls section details programming and adjustments using a ZAPI Handset, indicating advanced electronic control capabilities for the drive system.

🔧 Maintenance

Service Intervals

Coverage:

Detailed 'Planned Maintenance Program' and 'Maintenance Schedules' are provided, outlining recommended service intervals for various components and systems.

Program Details:

Includes a PM Inspection Form, suggesting a structured approach to preventative maintenance checks.

Fluid Specifications

Coverage:

Specifications for hydraulic fluids and drive axle fluids are included, crucial for proper maintenance and longevity of these systems.

Drive Axle Fluid:

Specific guidance on drive axle fluid check and change procedures.

Hydraulic Fluid:

Details on hydraulic fluids and filters are provided for proper system maintenance.

Known Issues

Troubleshooting Focus:

The manual features dedicated troubleshooting sections for the Drive Axle, Steer System, and Hydraulic System, addressing common problems users might encounter.

📚 Vehicle History

Brand Heritage

Manufacturer:

Clark Material Handling Company, a long-standing manufacturer in the industrial equipment sector.

Model Evolution

Series Designation:

TMX and EPX series represent specific product lines within Clark's forklift offerings, likely reflecting advancements in design and technology over their production spans.

Production

Details:

The manual covers multiple models across potentially different production years for the TMX and EPX series, indicating a comprehensive approach to their service documentation.