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Clark TMX12 TMX13 TMX15S TMX15 TMX17 TMX18 TMX20 TMX20x TMX25,EPX16 EPX18 Forklift Service Repair Manual

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This manual covers the Clark TMX Series and EPX Series Forklift Trucks, including models such as TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. These electric...
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Type: Forklift
Vendor:
Sku: 100988
Clark TMX12 TMX13 TMX15S TMX15 TMX17 TMX18 TMX20 TMX20x TMX25,EPX16 EPX18 Forklift Service Repair Manual
This manual covers the Clark TMX Series and EPX Series Forklift Trucks, including models such as TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, and EPX18. These electric counterbalance forklifts, developed by Clark Material Handling Company, are designed for various industrial applications, with TMX models often signifying 'Tough Multi-purpose' and EPX models 'Electric Performance'. The series represents Clark's commitment to reliable and efficient material handling solutions. This comprehensive 485-page service repair manual provides in-depth information for owners, operators, and technicians. It covers essential areas including maintenance schedules, planned maintenance programs, diagnostics, troubleshooting, and detailed repair procedures for all major systems. Key sections include electrical system schematics, powertrain (drive axle) overhaul, chassis and suspension components, hydraulic systems, operator compartment structures, and safety procedures such as lifting, jacking, blocking, and towing. The manual features step-by-step instructions, technical specifications, and real photo illustrations to facilitate effective maintenance and repair, enabling users to perform necessary work independently and maintain operational efficiency.
🏷️ Basic Information
Identification
Make:
Clark
Model:
TMX Series, EPX Series Forklift Trucks
Covered Models:
TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18
Product Type:
Forklift Trucks
Codes
Manual Product Name:
Clark TMX12 TMX13 TMX15S TMX15 TMX17 TMX18 TMX20 TMX20x TMX25,EPX16 EPX18 Forklift Trucks Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners, operators, and technicians seeking to perform maintenance and repairs on Clark TMX and EPX series forklift trucks.
Utility:
Essential for maintaining operational efficiency and longevity of Clark TMX and EPX series forklifts.
Key Features
Manual Value:
Enables users to perform repairs themselves, saving money on service costs. Provides complete information for troubleshooting and maintenance without needing external service.
Competitive Analysis
Competitor Manuals:
This manual provides a level of detail comparable to OEM service manuals, offering a comprehensive resource for in-house maintenance and repair compared to less detailed generic guides.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Diagnostics, Troubleshooting
Page Count
Total Pages:
485
Completeness:
485 pages of complete and intact information, no missing/corrupt sections.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Readability:
Zoomable and printable pages for detailed viewing and reference.
Accessibility:
Instant download available, no shipping costs or waiting.
Compatibility
Operating Systems:
Windows, Mac, Linux, iOS, Android
📖 Manual Coverage
Systems Covered
Electrical System:
Wiring diagrams, schematics, switches, sensors, instrument panel, electric motors (drive, pump), contactors, motor controls (ZAPI programming)
Powertrain:
Drive axle (specifications, fluid, troubleshooting, removal, installation, overhaul)
Chassis And Suspension:
Wheels and tires (specifications, mounting, maintenance), brake system (specifications, fluid, pedal, master cylinder, caliper, parking brake, overhaul), steer system (specifications, troubleshooting, column, relief pressure, gear, steer axle, steer cylinder, wheel bearing)
Hydraulic System:
Main hydraulic system (specifications, fluids, filters, troubleshooting, pressure checks, removal, overhaul), hydraulic system schematic, main hydraulic control valve (removal, overhaul), tilt cylinders (specifications, checks, adjustments, removal, installation, overhaul)
Operator Compartment And Structure:
Uprights (specifications, troubleshooting, inspection, roller clearance, cylinder, chain inspection, carriage, fork, upright removal/installation), counterweight (specifications, removal, installation), overhead guard, floor plate, seat, seat deck
General Specs:
Nameplate and Decals, General Specifications, Hydraulic Fitting Tightening Procedure.
Steer Axle Epx:
Steering Axle Wheel Bearing Maintenance and Adjustment (EPX), Steering Axle Removal and Replacement (EPX).
Steer Cylinder Epx:
Steer Cylinder Removal and Replacement (EPX), Steering Gear Overhaul(EPX), Steer Cylinder Overhaul (EPX).
Procedures Included
Maintenance:
Periodic service, maintenance schedules, planned maintenance program, PM inspection form, battery service, wheels & tires mounting and maintenance
Diagnostics And Troubleshooting:
Electrical service tips, motor controls troubleshooting, drive axle troubleshooting, steering system troubleshooting, hydraulic system troubleshooting, upright troubleshooting, brake system troubleshooting
Repair And Overhaul:
Drive motors overhaul, pump motor overhaul, contactors service, drive axle removal, installation, and overhaul, brake pedal/master cylinder removal/replacement/adjustment, brake caliper removal/replacement, parking brake removal/replacement/adjustment, brake overhaul, steering system component removal/replacement, steering gear overhaul, steer axle service, steer cylinder overhaul, upright cylinder overhaul/replacement, upright chain adjustment/replacement, fork and carriage removal/replacement, upright removal/replacement, counterweight removal/installation
Safety Procedures:
Safe maintenance practices, lifting, jacking, blocking, and towing procedures.
Upright Maintenance:
Upright Inspection, Upright Chain Inspection, Adjustment and Replacement, Carriage and Upright Roller Clearance Checks and Shim Adjustment.
Technical Depth
Depth:
Comprehensive, step-by-step operations for repair, diagnostics, servicing, technical maintenance, and troubleshooting. Includes specs, diagrams, and photo illustrations.
Illustrations:
Actual real photo illustrations and schemes included.
Illustrations Type:
Diagrams, schemes, and actual photographic illustrations.
📊 Manual Specifications
File Format
Quality:
High-quality PDF, bookmarked, searchable text
Print Quality
Printability:
Printable for personal use
Binding Type
Format For Use:
Digital Download (can be burned to CD-ROM)
Paper Type
Not Applicable:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Note:
Specific engine details are not provided in the product description. This manual covers electric forklift trucks, so 'engine' typically refers to electric drive and hydraulic pump motors.
Performance
Motor Types:
Drive Motors, Pump Motors
Fuel System
Not Applicable:
N/A (Electric Forklift Trucks)
Motor Controls
Controller Brand:
ZAPI
Features:
Programming & Adjustments Using ZAPI Handset, TMX Factory Control Settings.
🔧 Transmission
Standard
Type:
Electric Drive System (details on drive axle and motors covered)
Optional
Not Specified:
N/A
Features
Components:
Drive Axle, Drive Motors, Motor Controls (ZAPI)
Drive Axle
Maintenance:
Fluid check and change procedures.
📐 Dimensions
Exterior
Covered Models Capacities:
TMX12 (2500 lbs), TMX13 (3000 lbs), TMX15S (3000 lbs), TMX15 (3000 lbs), TMX17 (3500 lbs), TMX18 (4000 lbs), TMX20 (4000 lbs), TMX20x (4000 lbs), TMX25 (5000 lbs), EPX16 (3500 lbs), EPX18 (4000 lbs) - Note: Capacity is inferred from model numbers and is general. Specific dimensions require consulting the manual.
Weights
Covered Models Weights:
Specific weight information for each model not provided in the product description. The manual will contain detailed specifications.
Counterweight Info:
Counterweight specifications and removal/installation procedures covered.
🛡️ Safety Features
Ratings
Not Specified:
N/A (Forklift specific safety regulations apply, not standardized ratings like automotive crash tests)
Active Features
Manual Sections:
Safety section includes: Lifting, Jacking, and Blocking the Truck; Towing.
Battery Safety:
Battery Service section included.
Passive Features
Manual Sections:
Manual details safety precautions throughout the servicing and repair procedures, particularly in sections like SA SAFE MAINTENANCE.
💡 Technology Features
Infotainment
Not Applicable:
N/A (Industrial Equipment)
Driver Assistance
Not Applicable:
N/A (Industrial Equipment)
Instrumentation:
Instrument Panel details covered.
Connectivity
Control System:
ZAPI Handset for programming and adjustments of motor controls.
🔧 Maintenance
Service Intervals
Coverage:
Maintenance Schedules and Planned Maintenance Program detailed within the manual.
Pm Program:
Detailed Planned Maintenance Program and inspection forms provided.
Fluid Specifications
Covered Fluids:
Drive Axle Fluid, Brake System Fluid, Hydraulic Fluids. Specific types and capacities are detailed in the manual.
Hydraulic Filters:
Hydraulic System Fluids and Filters section covers replacement and specifications.
Known Issues
Diagnostic Coverage:
The manual provides extensive troubleshooting sections for various systems, enabling identification and resolution of common or specific issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Clark Material Handling Company
Model Evolution
Series Overview:
The TMX and EPX series represent Clark's line of electric counterbalance forklifts, designed for various industrial applications. Specific year of introduction or major revisions are not detailed in the product description.
Model Naming Convention:
TMX models generally indicate 'Tough Multi-purpose', while EPX typically denotes 'Electric Performance'.
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