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TTR225-C (D-G) Service Repair Manual

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The TTR225, model code TTR225-C (D-G), represents a robust and reliable option within the esteemed TTR series of recreational off-road motorcycles. First introduced with its 1995 model year, this versatile...
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Type: Motorcycle
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TTR225-C (D-G) Service Repair Manual
The TTR225, model code TTR225-C (D-G), represents a robust and reliable option within the esteemed TTR series of recreational off-road motorcycles. First introduced with its 1995 model year, this versatile machine is powered by a single-cylinder, SOHC, 4-stroke 223cc engine, known for its dependable performance and ease of use. Designed for enthusiast owners and professional mechanics alike, the TTR225 embodies a legacy of engineering quality and durability, making it a suitable choice for trail riding and general recreational use. Its straightforward design, featuring a carburetor-based fuel system and a 5-speed constant mesh transmission, contributes to its reputation for user-friendliness and straightforward maintenance. This comprehensive Service Repair Manual is designed to provide detailed repair and diagnostic information for the TTR225 (1995). It covers all essential systems, including the engine, fuel system, transmission, brakes, suspension, and electrical components, offering factory-level procedures for maintenance, repair, and fault finding. With abundant illustrations, pictures, and diagrams, this manual aims to empower both owners and technicians to effectively maintain and repair the vehicle, ensuring its longevity and optimal performance. The scope is extensive, ranging from routine factory maintenance schedules to detailed overhaul procedures for major components, making it an indispensable resource for any TTR225 owner.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR225
Model Code:
TTR225-C (D-G)
Years Covered:
1995
Codes
Product Identifier:
TTR225-C (D-G) Service Repair Manual
👋 Introduction
Market Position
Target User:
Enthusiast owners and professional motorcycle repair shops.
Competitive Analysis
Value Proposition:
Provides OEM-level repair information comparable to what professional dealerships use, enabling self-sufficient maintenance and repair.
Key Features
Completeness:
Comprehensive coverage encompassing all major mechanical, electrical, and body systems.
Detail Level:
Detailed specifications and factory procedures ensure accuracy and adherence to manufacturer standards.
Visual Emphasis:
Extensive use of illustrations, pictures, and diagrams aids in understanding complex procedures.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Diagnosis
Page Count
Estimated Pages:
Varies (typically 300-500 pages for comprehensive manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, can be printed)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Service, Engine Firing Order, Timing Chain Service
Fuel System:
Fuel System Service
Transmission:
Gearbox, Gearbox Service, Removal and Installation, Transmission
Exhaust:
Exhaust System, Exhaust Service
Suspension:
Suspension, Front Suspension
Electrics:
Wiring Diagrams, Electrics
Brakes:
Brake Servicing Procedures
Drivetrain:
Driveshaft
Bodywork:
Bodywork
Cooling System:
Cooling System
Procedures Included
Maintenance:
Factory Maintenance Schedules
Repair:
Factory Repair Procedures
Troubleshooting:
Fault Finding
Clutch:
Clutch Removal and Installation
Technical Depth
Depth:
Comprehensive (from routine maintenance to major component overhaul)
Illustrations
Visual Aid Level:
Abundant Illustrations, Lots of Pictures & Diagrams
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text capability is highly probable.
Print Quality
Printability:
Designed for clear printing of text and diagrams.
Binding Type
Physical Binding:
N/A (Digital format, but if printed, typically spiral-bound or perfect-bound for shop use).
Paper Type
Physical Paper:
N/A (Digital format, but shop manuals are often printed on durable paper stock).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, SOHC, 4-stroke
Displacement:
223cc (223 cubic centimeters)
Bore X Stroke:
66.0 mm x 64.2 mm (typical for this model)
Compression Ratio:
9.5:1 (typical for this model)
Cooling System Type:
Air-cooled
Performance
Horsepower:
Approximately 19-20 HP (est. at crank, varies by region/tuning)
Torque:
Approximately 13.5-14.5 lb-ft (est. at crank, varies by region/tuning)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Mikuni VM34 (typical for this model)
Fuel Type:
Unleaded gasoline
Timing
Ignition System:
CDI (Capacitor Discharge Ignition)
Firing Order:
Provided in manual
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
Features
Gearbox Service:
Detailed procedures for removal, installation, and overhaul.
📐 Dimensions
Exterior
Length:
Approx. 2030 mm (79.9 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1165 mm (45.9 in)
Weights
Dry Weight:
Approx. 116 kg (256 lbs)
Wet Weight:
Approx. 120 kg (265 lbs) (estimated)
Fuel Tank Capacity:
Approx. 10.0 liters (2.6 gal)
🛡️ Safety Features
Ratings
Safety Standards:
Follows general motorcycle safety standards for its era.
Active Features
Braking System:
Front: Disc Brake; Rear: Drum Brake
Passive Features
Lighting:
Headlight, Taillight, Turn Signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational motorcycle; no infotainment system present).
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance systems are featured).
Connectivity
Connectivity Options:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals; typically every 1000-2000 miles or annually.
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals.
Air Filter Cleaning:
Refer to manual for specific mileage/time intervals; often requires more frequent attention in dusty conditions.
Fluid Specifications
Engine Oil Type:
Yamaha recommends Yamalube 4 (10W-40) or equivalent motorcycle oil meeting API SG or higher.
Engine Oil Capacity:
Refer to manual for exact capacity with/without filter change.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Carburetor Issues:
Can be prone to gumming up if fuel sits for extended periods; requires periodic cleaning and adjustment.
Suspension Wear:
Front fork seals can wear over time, leading to leaks. Rear shock absorber may require rebuilding or replacement after extensive use.
Chain Wear:
Regular cleaning, lubrication, and tension adjustment are crucial for drivetrain longevity.
Electrical Connections:
Corrosion can occur on electrical connectors over time, particularly in wet or off-road use.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Company, known for innovation and reliability in motorcycles and other powered products.
Model Evolution
Ttr Series Role:
The TTR series represents Yamaha's line of recreational off-road motorcycles, often emphasizing ease of use and durability.
Production
Production Period:
The TTR225 was produced for several years, with the 1995 model being one of the earlier iterations in its generation.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The TTR series generally enjoys a reputation for being a durable and user-friendly entry-level off-road motorcycle.
Ratings
Consumer Satisfaction:
Owner reviews often highlight its reliability and suitability for trail riding and general recreational use.
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