Daewoo Fino 1996 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Year: 1996 👋 Introduction Market Position Segment: Subcompact car (city car/supermini) Target Audience: Budget-conscious consumers, urban commuters Competitive Analysis Key Competitors: Suzuki...

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Type: Car

Vendor:

Sku: 28075

Tags: 1996 Car Daewoo Fino

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

👋 Introduction

Market Position

Segment:

Subcompact car (city car/supermini)

Target Audience:

Budget-conscious consumers, urban commuters

Competitive Analysis

Key Competitors:

Suzuki Alto, Hyundai Atos, Kia Pride (subsequent models), Mitsubishi Minica

Key Features

Design:

Compact and utilitarian design, prioritizing maneuverability and fuel efficiency

Affordability:

Known for its low purchase price and economical running costs

Reliability:

Generally perceived as a simple and reliable vehicle, particularly the mechanical components

📋 Manual Details

Coverage Areas

All Models Engines Trims Transmissions:

Page Count

Estimated Pages:

Hundreds (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English (presumed based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, repair, and overhaul procedures for all engine variants

Transmission:

Service and repair for both manual and automatic transmission types

Braking System:

Diagnosis, repair, and adjustment of hydraulic and mechanical braking components

Suspension Steering:

Maintenance and repair of suspension struts, springs, bushings, tie rods, and steering rack

Electrical System:

Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system

Fuel System:

Fuel injection system diagnosis, pump and injector service, fuel tank and line maintenance

Cooling System:

Radiator, water pump, thermostat, and fan system service and repair

Exhaust System:

Catalytic converter, muffler, and pipe replacement and repair

Body And Chassis:

Panel repair, door mechanisms, glass replacement, and chassis alignment procedures

HVAC System:

Air conditioning and heating system diagnosis and repair

Interior Trim:

Removal and installation of interior panels, seats, and dashboard components

Procedures Included

Preventative Maintenance:

Detailed service schedules, oil change procedures, filter replacement, and fluid checks

Troubleshooting Diagnostics:

Step-by-step diagnostic charts for common and uncommon faults across all systems

Engine Repair:

Engine rebuild procedures, cylinder head service, piston and ring replacement, timing belt/chain replacement

Transmission Repair:

Clutch replacement, gearbox overhaul, automatic transmission fluid service and component replacement

Brake System Repair:

Brake pad and rotor replacement, caliper overhaul, brake fluid flush and bleed

Suspension Steering Repair:

Shock absorber replacement, ball joint and control arm service, steering column repair

Electrical Troubleshooting:

Diagnosis of starting system issues, charging system faults, lighting problems, and sensor failures

Fuel System Service:

Fuel pump pressure testing, injector cleaning, fuel filter replacement

Cooling System Service:

Thermostat testing, coolant flush and refill, water pump replacement

Bodywork Repair:

Dent repair, panel replacement, rust prevention and treatment procedures

HVAC Service:

Refrigerant recharging, compressor replacement, evaporator and heater core service

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls

Diagnostic Detail:

Advanced diagnostic procedures, including specific fault codes and their meanings

Torque Specifications:

Precise torque values for all critical fasteners

Clearances Tolerances:

Engine component clearances and bearing tolerances for rebuilds

Electrical Schematics:

Detailed wiring diagrams for all vehicle systems

Specifications Data:

Comprehensive tables of all technical specifications and data

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely searchable (common for professionally created PDFs)

Print Quality

Printability:

High-quality scans suitable for printing individual pages or the entire manual

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, SOHC (Single Overhead Camshaft)

Engine Code:

Likely G10A or similar variation

Displacement:

993 cc (1.0 Liters)

Performance

Horsepower:

Approx. 52-55 PS (38-40 kW) at around 6000 rpm

Torque:

Approx. 76-80 Nm (56-59 lb-ft) at around 3500-4000 rpm

Fuel System

Fuel Delivery:

Carburetor or early electronic fuel injection (EFI) depending on market and specific variant

Fuel Type:

Unleaded Gasoline

Engine Management

Ignition System:

Electronic Ignition (Distributor-less in some later variants)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

3-speed Automatic Transmission (less common)

Features

Clutch Type:

Single Dry Plate, Cable Operated

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Automatic Transmission Fluid:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 3,200-3,300 mm

Width:

Approx. 1,430-1,450 mm

Height:

Approx. 1,460-1,490 mm

Wheelbase

Wheelbase:

Approx. 2,170-2,180 mm

Weights

Curb Weight:

Approx. 700-750 kg

Gross Vehicle Weight Rating:

Approx. 1100-1200 kg

Interior

Seating Capacity:

4 passengers

Cargo

Trunk Volume:

Limited, typically designed for urban utility

🛡️ Safety Features

Ratings

Crash Test Data:

Limited published data, likely below modern standards

Active Features

Optional or not available on base models

Traction Control:

Not typically available

Passive Features

Airbags:

Driver airbag standard on some trims, passenger airbag rare

Seatbelts:

Front and rear seatbelts

Body Structure:

Designed to basic safety standards of the era

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, often with cassette player

Speakers:

Typically 2 or 4 speakers

Driver Assistance

Cruise Control:

Not typically available

Connectivity

Bluetooth Usb:

Not available

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 km or 6-12 months, whichever comes first

Oil Filter Replacement:

At every oil change

Air Filter Replacement:

Every 15,000-20,000 km

Spark Plug Replacement:

Every 20,000-30,000 km (depending on type)

Timing Belt Replacement:

Critical: Every 60,000-80,000 km or 4-5 years (if equipped with a timing belt)

Fluid Specifications

Engine Oil:

API SJ/SL, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity)

Coolant:

Ethylene glycol-based coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

ATF Dexron II/III (if equipped with power steering)

Known Issues

Engine Idle Roughness:

Common with carbureted models, often due to carburetor adjustment or vacuum leaks

Timing Belt Failure:

High risk of catastrophic engine damage if not replaced on schedule

Rust:

Susceptible to rust, especially in the wheel arches, sills, and floor pans, due to age and environment

Electrical Gremlins:

Older wiring and connections can lead to intermittent issues with lights, sensors, or accessories

Clutch Wear:

Clutch wear is a common maintenance item, especially in urban driving

📚 Vehicle History

Brand Heritage

Daewoo Motors:

South Korean manufacturer, originally part of the Daewoo Group, later acquired by GM Korea

Model Evolution

Fino Origin:

Based on the Suzuki Alto platform (licensing agreement with Suzuki)

Fino Generations:

Primarily represented the fifth generation Suzuki Alto (1994-1998) as Daewoo Fino

Production

Production Period:

Mid-1990s (specifically around 1996 for this model)

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Market Reputation:

Known for value and basic functionality rather than accolades

Ratings

Consumer Reports:

Limited historical data from major consumer rating agencies for this specific model/year

Certifications

Emissions Standards:

Meets emissions standards relevant to the South Korean market in 1996