DAEWOO KALOS 2002-2006 Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

Basic Information Identification Make: Daewoo Model: Kalos Model Years Covered: 2002, 2003, 2004, 2005, 2006 Codes Internal Code Reference: DE-KL-0206-SRM Introduction Market Position Vehicle Segment: Subcompact / Compact Car Target...

19 people are viewing this right now

Type: Car

Vendor:

Sku: 129349

Tags: 2002 2003 2004 2005 2006 Car Cars Daewoo KALOS

Product variants

Description

Basic Information
Identification
Make:	Daewoo
Model:	Kalos
Model Years Covered:	2002, 2003, 2004, 2005, 2006
Codes
Internal Code Reference:	DE-KL-0206-SRM

Introduction
Market Position
Vehicle Segment:	Subcompact / Compact Car
Target Audience:	DIY mechanics, independent repair shops, and Daewoo owners seeking in-depth repair knowledge.
Competitive Analysis
Manual Value Proposition:	Provides professional-grade repair information for a vehicle that may have limited dealer support over time, enabling cost-effective maintenance.
Key Features
Content Scope:	Extensive coverage across all major vehicle systems, mirroring official factory service manuals.
Practicality:	Digital format prevents grease stains and allows for easy page printing of specific sections.
Illustrations:	Includes hundreds of illustrations for visual guidance.

Manual Details
Coverage Areas
Primary Focus:	Service and Repair
Geographic Coverage:	Global (Mechanic-grade documentation)
Page Count
Estimated Pages:	Over 5000
Manual Type
Type:	Factory Service Manual / Repair Manual
Language
Language:	English
Format
Format:	PDF (Digital Download)

Manual Coverage
Systems Covered
Powertrain:	Engine Overhaul and Rebuilding, Timing Belt Replacement, Engine Performance, Transmission Information
Chassis:	Brakes, Suspension, Front End Procedures and Specifications, U-Joint and CV-Joint Service Procedures
Electrical And HVAC:	Wiring Diagrams, Air Conditioning Service and Capacities, Sunroof
Diagnostics:	Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes
Procedures Included
Routine Maintenance:	Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams
Repair And Rebuild:	Engine Overhaul, Transmission Service, Brake Repair, Suspension Repair, CV-Joint Replacement
Diagnostics And Troubleshooting:	Trouble Code Diagnosis, System Performance Troubleshooting, Electrical Circuit Analysis
Technical Depth
Detail Level:	Comprehensive, mechanic-level detail
Diagnostic Coverage:	Detailed diagnostic procedures, fault code interpretations, and repair strategies.
Rebuild Coverage:	In-depth engine and transmission rebuilding procedures, including component specifications.

Manual Specifications
File Format
Digital Format:	PDF
Searchability:	Likely text-searchable PDF (depends on scan quality of original)
Print Quality
Page Printing:	Printable individual pages
Binding Type
Physical Binding:	Not Applicable (Digital Download)
Paper Type
Physical Paper:	Not Applicable (Digital Download)
File Delivery
Delivery Method:	Downloadable ZIP archive
Software Requirements
Unzipping Software Pc:	WinZip (recommended, free version available)
Unzipping Software Mac:	Archive Utility (built-in OS X) or Stuffit Expander (free)
Zoom Functionality
Clarity For Details:	High (allows zooming for detailed part views)

Engine Specifications
Primary Engine
Engine Family:	GM Family 0 (Ecotec)
Displacement Liters:	1.4L (approx. 1399 cc) and 1.6L (approx. 1598 cc)
Engine Code Examples:	F14D3 (1.4L), F16D3 (1.6L)
Performance
Horsepower 1.4L:	Approx. 94 hp @ 6200 rpm (Varies by market/tune)
Torque 1.4L:	Approx. 95 lb-ft @ 3400 rpm (Varies by market/tune)
Horsepower 1.6L:	Approx. 106 hp @ 6000 rpm (Varies by market/tune)
Torque 1.6L:	Approx. 110 lb-ft @ 4000 rpm (Varies by market/tune)
Fuel System
Induction Type:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Management
ECU Type:	GM ECU (Specific module varies)
Timing System
Timing Belt Or Chain:	Timing Belt (on most configurations)
Timing Belt Replacement Interval:	Refer to manual for specific mileage/time interval; typically 60,000-90,000 miles or 5-7 years.
Cooling System
Coolant Type:	GM-spec Dex-Cool (Orange) or equivalent silicate-free coolant
Coolant Capacity Liters:	Approx. 5.0 - 5.5 Liters (Check manual for exact capacity)

Transmission
Standard
Transmission Type Standard:	5-speed Manual Transmission
Optional
Transmission Type Optional:	4-speed Automatic Transmission
Features
Manual Fluid Spec:	GL-4 gear oil (e.g., SAE 75W-90 or 80W-90 - verify exact specification in manual)
Automatic Fluid Spec:	Dexron-III or equivalent ATF (verify exact specification in manual)
Automatic Fluid Capacity Liters:	Approx. 5.5 - 6.5 Liters (for complete fill - check manual)

Dimensions
Exterior
Body Styles:	5-door Hatchback, 4-door Sedan
Wheelbase Mm:	Approx. 2430 mm
Weights
Curb Weight Kg Manual:	Approx. 1050-1150 kg (Varies by body style and equipment)
Curb Weight Kg Automatic:	Approx. 1100-1200 kg (Varies by body style and equipment)

Safety Features
Ratings
Crash Test Info:	Refer to manual for specific safety equipment and potential crash test data availability.
Active Features
Braking System:	Front Ventilated Discs, Rear Drums (Standard); Optional ABS and Rear Disc Brakes on some trims.
Passive Features
Airbags:	Front airbags standard; side airbags optional on some models.
Seatbelts:	3-point seatbelts with pretensioners (front seats).

Technology Features
Infotainment
Audio System:	Basic AM/FM/CD audio system, optional premium sound packages available.
Driver Assistance
ABS:	Optional Anti-lock Braking System (ABS)
Connectivity
Usb Aux Ports:	Not typically factory equipped for this generation; aftermarket solutions are common.

Maintenance
Service Intervals
Oil Change Interval Miles:	Typically 5,000 - 7,500 miles or 6-12 months (refer to manual for specific recommendation based on driving conditions).
Engine Oil Type Viscosity:	API SL/SM or higher, SAE 5W-30 or 10W-40 (verify exact specification in manual).
Oil Filter Part Number:	Generic part numbers common, e.g., PH3506, Z418, equivalent to AC Delco PF1233, Mann W6019, Bosch 0986452025 (Always verify compatibility).
Spark Plug Replacement Interval:	Refer to manual; typically 60,000 - 100,000 miles for platinum/iridium plugs.
Fluid Specifications
Brake Fluid Type:	DOT 3 or DOT 4 (verify in manual)
Power Steering Fluid:	GM Power Steering Fluid or equivalent Dexron ATF (verify in manual)
Known Issues
Common Problems Engine:	Timing belt failure (if not replaced on schedule), occasional oil leaks, engine mount wear.
Common Problems Suspension Steering:	Front suspension component wear (ball joints, bushings), steering rack issues.
Common Problems Electrical:	Alternator failure, power window regulator issues, occasional sensor failures.
Common Problems HVAC:	A/C compressor clutch issues, blend door actuator failure.

Vehicle History
Brand Heritage
Daewoo Automotive:	South Korean manufacturer, part of GM Daewoo from 2002 onwards. Known for budget-friendly, European-influenced designs.
Model Evolution
Kalos Introduction:	Launched in 2002, designed by Italdesign Giugiaro. Replaced the Daewoo Lanos. Sold globally under various GM brands (Chevrolet Aveo, Pontiac G3, Holden Barina).
Production
Manufacturing Locations:	South Korea (primarily), potentially other GM assembly plants globally.

Awards & Recognition
Recognitions
Design Award:	Designed by Italdesign Giugiaro, known for automotive design excellence.
Ratings
Safety Ratings:	Refer to specific regional safety ratings (e.g., NHTSA, Euro NCAP) for the Daewoo Kalos / Chevrolet Aveo of the relevant years.