DAEWOO KALOS 2004-2006 Workshop Service Repair Manual

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Basic Information Identification Make: Daewoo Model: Kalos Generation: First Generation (T200) Model Years Covered: 2004, 2005, 2006 Codes Chassis Code: T200 Introduction Market Position Vehicle Segment: Subcompact Car Competitive Analysis...

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Type: Car

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Sku: 59840

Tags: 2004 2005 2006 Car Cars Daewoo KALOS

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Description

Basic Information
Identification
Make:	Daewoo
Model:	Kalos
Generation:	First Generation (T200)
Model Years Covered:	2004, 2005, 2006
Codes
Chassis Code:	T200

Introduction
Market Position
Vehicle Segment:	Subcompact Car
Competitive Analysis
Key Competitors:	Hyundai Getz, Kia Rio, Chevrolet Aveo (same platform as Kalos), Ford Fiesta, Opel Corsa
Key Features
Design Influence:	Designed by Italdesign Giugiaro, known for its distinct styling
Platform Sharing:	Shared platform with Chevrolet Aveo (T200)

Manual Details
Coverage Areas
Primary Focus:	Workshop Service and Repair
Target Audience:	Professional Technicians and DIY Mechanics
Page Count
Estimated Pages:	Hundreds (Specific number not provided, but implies comprehensive content)
Manual Type
Type:	Complete Official Full Factory Service Repair Manual
Language
Language:	English
Format
File Format Delivery:	WinRAR ZIP archive (.zip) containing HTML (.html) and PNG (.png) documents
Digital Access:	Instant Download

Manual Coverage
Systems Covered
Powertrain:	Engine, Fuel System, Exhaust System, Drivetrain, Transmission
Chassis:	Suspension, Steering, Brakes, Wheels and Tires
Electrical:	Body Electrical Systems, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Controls
Body:	Body Panels, Doors, Windows, Interior Trim, Exterior Trim, Body Sealing
Procedures Included
Maintenance:	Routine Checks, Fluid Changes, Filter Replacements, Lubrication
Repair:	Step-by-step repair procedures for all major components and systems
Diagnostics:	Troubleshooting guides, diagnostic fault codes (DTCs), component testing
Disassembly Assembly:	Complete disassembly and reassembly instructions for components
Cleaning Reinstallation:	Procedures for cleaning and properly reinstalling parts
Technical Depth
Depth:	Comprehensive (Covers fundamentals to detailed repairs, suitable for both novice and experienced)
Illustrations:	High-quality diagrams, exploded views, and illustrations

Manual Specifications
File Format
Primary Format:	.zip archive
Included Document Formats:	.html, .png
Print Quality
Printability:	Full Printable (Individual pages or entire manual)
Binding Type
Binding Type:	Digital (PDF equivalent via HTML)
Paper Type
Paper Type:	N/A (Digital)
Viewing Features
Zoom Functionality:	YES (Zoom IN/OUT capabilities)
Compatibility
Operating Systems:	All Versions of Windows & Mac

Engine Specifications
Primary Engine
Engine Code Common:	F14D3 (1.4L)
Engine Type:	Inline 4-cylinder, DOHC, 16-valve
Displacement:	1399 cc (1.4 Liters)
Bore X Stroke:	77.4 mm x 75.4 mm (approx.)
Compression Ratio:	10.5:1 (approx.)
Performance
Horsepower Kw:	94 PS (93 hp; 69 kW) at 6000 rpm (for 1.4L)
Torque Nm:	130 Nm (96 lb-ft) at 3400 rpm (for 1.4L)
Fuel System
Fuel Delivery:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Codes Available
Other Engines:	B12D1 (1.2L), F16D3 (1.6L)

Transmission
Standard
Transmission Type Std:	5-Speed Manual
Optional
Transmission Type Opt:	4-Speed Automatic
Features
Clutch Type:	Hydraulic, Dry Single Plate Clutch
Fluid Specifications
Manual Transmission Fluid:	API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:	Dexron III (Refer to manual for exact specification and capacity)

Dimensions
Exterior
Length:	3880 mm (152.8 in)
Width:	1670 mm (65.7 in)
Height:	1500 mm (59.1 in)
Wheelbase:	2400 mm (94.5 in)
Weights
Curb Weight:	Approx. 1035 kg (2282 lbs) for 1.4L Manual
Gross Vehicle Weight Rating:	Varies by configuration (Refer to manual for specific ratings)

Safety Features
Ratings
Crash Test Results:	Euro NCAP: 3 Stars (2004)
Active Features
ABS:	Available on higher trims (Anti-lock Braking System)
Brake Assist:	Potentially available on certain trims
Passive Features
Airbags:	Driver and Passenger Airbags (Standard on most markets)
Seatbelts:	3-point front and rear seatbelts
Child Seat Anchors:	ISOFIX preparation

Technology Features
Infotainment
Audio System:	Factory fitted radio/CD player with basic speaker system
Instrument Cluster:	Analog gauges for speedometer, tachometer, fuel, and temperature
Driver Assistance
Parking Sensors:	Not typically factory fitted on base models, potential aftermarket option.
Connectivity
Usb Aux Input:	Not standard; likely requires aftermarket integration.

Maintenance
Service Intervals
Oil Change Interval:	Every 15,000 km or 12 months (Refer to manual for specific engine and oil type recommendations)
Air Filter Replacement:	Every 30,000 km or 24 months (Refer to manual)
Spark Plug Replacement:	Every 60,000 km (Refer to manual for specific spark plug type, e.g., Iridium)
Coolant Change Interval:	Every 2-3 years or 40,000-60,000 km (Refer to manual for coolant type and capacity)
Fluid Specifications
Engine Oil Type:	API SJ/SL, ACEA A3/B3 or higher, Viscosity SAE 5W-30 or 5W-40 (Refer to manual for precise specification and capacity)
Brake Fluid Type:	DOT 3 or DOT 4 (Refer to manual for exact specification)
Power Steering Fluid:	Refer to manual for specific type (often ATF Dexron III or a dedicated fluid)
Known Issues
Common Complaints:	Potential for electrical gremlins, minor body rust, clutch wear, and occasional engine sensor issues.
Transmission Reliability:	Automatic transmissions may require periodic fluid changes to maintain longevity.

Vehicle History
Brand Heritage
Parent Company:	Daewoo Motor was a South Korean automobile manufacturer, later acquired by General Motors.
Model Evolution
Debut:	The Kalos (T200) was introduced in 2002 globally and for the 2004 model year in many markets. It replaced the Daewoo Lanos.
Production
Production Period:	2002-2008 (Globally, with regional variations and rebadging)
Manufacturing Locations:	South Korea (Bupyeong-gu, Incheon), Ukraine (ZAZ), Poland (FSO)
Rebadging
Rebadged Versions:	Chevrolet Aveo (T200), Holden Barina (TK)

Awards & Recognition
Recognitions
Safety Recognition:	Euro NCAP 3-star safety rating indicates moderate protection levels for its class and era.