The Daewoo Kalos, produced between 2002 and 2011, is a subcompact car known for its design influence from Italdesign Giugiaro and platform sharing with the Opel Corsa C. Available in hatchback and sedan body styles, it offered various Ecotec engines ranging from 1.2L to 1.6L, providing efficient performance for urban and everyday driving. The Kalos was engineered with a focus on safety, achieving a 4-star rating in Euro NCAP crash tests for early models, and featured a reinforced safety cage, standard front airbags, and optional side airbags. It also came equipped with a 5-speed manual or optional 4-speed automatic transmission, front disc and rear drum brakes, and offered features like optional ABS and traction control on higher trims.
This comprehensive service repair factory manual provides detailed maintenance and repair procedures for the Daewoo Kalos (T200) models from 2002-2011. It covers a wide array of systems, including general information, specifications, technical features, rigging, troubleshooting, the electrical system, fuel system, power unit (engine), lower unit (transmission/drivetrain), bracket unit (suspension/steering), and essential maintenance. The manual is designed to assist owners, DIY mechanics, and independent repair shops with everything from routine service intervals, fluid changes, and component inspections to in-depth troubleshooting and repair instructions, ensuring the vehicle remains in optimal condition.
๐ท๏ธ Basic Information
Production Years Covered:
2002-2011
Target Audience:
Daewoo Kalos T200 owners, DIY mechanics, independent repair shops
Advantages:
Digital format offers zoom capabilities; comprehensive coverage compared to generic online resources.
User Friendliness:
Step-by-step detail, easy to understand for self-repair, saving expenses.
Delivery:
Immediate download after payment.
Primary Coverage:
Maintenance and repair procedures
Included Systems:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix
Estimated Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage)
Type:
Service Repair Factory Manual
Digital Format:
HTML, PNG
Operating Systems:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader (for viewing associated PNG files or if PDF conversion is inherent)
Engine Mechanical:
Power Unit (engine components, overhaul, timing, lubrication, cooling)
Fuel System:
Fuel System (components, injection, fuel delivery, emissions)
Electrical System:
Electrical System (wiring diagrams, component testing, charging system, starting system, ignition system, lighting, accessories)
Chassis Suspension:
Bracket Unit (likely refers to suspension and steering components)
Drivetrain:
Lower Unit (potentially transmission and drive axle components)
Diagnostics:
Troubleshooting (systematic diagnostic procedures for common and complex issues)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair instructions for various components and systems
Technical Data:
Specifications, technical features, rigging information
Depth:
Comprehensive (from general information to detailed repair procedures, suitable for self-repair)
๐ Manual Specifications
Secondary Format:
PNG (for illustrations/diagrams)
Quality Claim:
The best quality. Guaranteed
Binding:
Not applicable (PDF Download)
Paper Type:
Not applicable (Digital Download)
Zoom Functionality:
Excellent (zoom in anywhere on computer for clarity)
โ๏ธ Engine Specifications
Engine Family:
Ecotec (GM family of engines, adapted for Daewoo)
Common Engine Options:
1.2L (F12S3), 1.4L (F14S3, L95), 1.6L (F16D3, L10)
Typical Horsepower:
Approx. 75-85 HP (1.2L), 90-100 HP (1.4L), 105-115 HP (1.6L) - Varies by specific engine code and market.
Typical Torque:
Approx. 110-120 Nm (1.2L), 125-135 Nm (1.4L), 145-155 Nm (1.6L) - Varies by specific engine code and market.
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition
Cooling Type:
Liquid-cooled
ECU Type:
Electronic Control Unit (ECU) - Specific model dependent
Transmission Type Std:
5-speed Manual Transmission
Transmission Type Opt:
4-speed Automatic Transmission
Clutch Type:
Hydraulic clutch actuation (Manual)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Consult manual for exact specification and capacity)
Length:
Approx. 3,915 mm (Hatchback), Approx. 4,251 mm (Sedan)
Height:
Approx. 1,480 mm (Hatchback), Approx. 1,440 mm (Sedan)
Wheelbase:
Approx. 2,430 mm
Curb Weight:
Approx. 1,000 - 1,100 kg (depending on engine and transmission)
Cargo Volume:
Variable, dependent on body style (Hatchback vs. Sedan)
Eura Ncap Rating:
4 Stars (Early models, specific to certain configurations)
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS optional or standard on higher trims)
Traction Control:
Optional
Airbags:
Driver and Front Passenger Airbags standard; Side Airbags optional
Seatbelts:
Pre-tensioner seatbelts
Body Structure:
Reinforced safety cage
Audio System:
Factory radio with CD player, MP3 capability (optional), auxiliary input (optional)
Display:
Digital or analog instrument cluster, basic central display for clock/radio.
Parking Assistance:
Rear parking sensors (optional on some trims)
Bluetooth:
Not commonly available on early models, introduced on later facelifted versions as an option.
Oil Change Interval:
Typically every 10,000 km or 12 months (refer to manual for exact interval and driving conditions)
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on inspection
Spark Plug Replacement:
Typically 40,000 - 60,000 km for standard plugs, or 80,000 - 100,000 km for iridium/platinum plugs (refer to manual)
Engine Oil Viscosity:
0W-30, 5W-30, or 5W-40 (API SN/SP, ACEA A3/B3/B4, GM dexos1โข Gen 2 compliant - consult manual for exact spec)
Coolant Type:
GM Dex-Coolยฎ (Orange) or equivalent OAT (Organic Acid Technology) antifreeze/coolant
Brake Fluid Type:
DOT 3 or DOT 4
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, front wheel bearings, lambda sensors (oxygen sensors).
Electrical Quirks:
Occasional issues with power window regulators, door lock actuators, and instrument cluster lighting.
Engine Concerns:
Potential for oil leaks from valve cover gasket, timing chain noise on higher mileage vehicles.
Manufacturer Origin:
South Korea
Design Influence:
Designed by Italdesign Giugiaro, sharing platform elements with Opel Corsa C.
Manufacturing Locations:
South Korea, potentially other GM assembly plants globally.
Rebranding:
Also sold as Chevrolet Kalos and Holden Barina (XC).
๐ Awards & Recognition
Safety Award:
Achieved 4 stars in Euro NCAP crash tests, indicating good overall safety performance for its class and era.
