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Daewoo Korando 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Year: 2001 Generation Generation Code: First Generation (C200) Codes Chassis Code: C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road...
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Daewoo Korando 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Year:
2001
Generation
Generation Code:
First Generation (C200)
Codes
Chassis Code:
C200
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road vehicle
Vehicle Type:
Body-on-frame SUV, emphasizing ruggedness and off-road capability.
Competitive Analysis
Competitors:
Hyundai Galloper, Kia Sportage (first generation), Mitsubishi Pajero Sport, Isuzu Rodeo.
Key Differentiators:
Often featured powerful diesel engines (SsangYong heritage), robust build, and competitive pricing compared to more established brands.
Key Features
Target Audience:
Korando owners seeking to perform DIY maintenance and repairs, professional mechanics, restoration enthusiasts.
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings on labor and empowering owners to maintain their vehicles effectively.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive coverage of all systems and procedures for the 2001 Daewoo Korando.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'complete').
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF (Downloadable)
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
📖 Manual Coverage
Systems Covered
Covered Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
Engine Mechanical:
Engine disassembly, assembly, component testing, overhaul procedures, cylinder head, block, crankshaft, camshaft, pistons, connecting rods, lubrication system, cooling system components, fuel delivery, ignition system (gasoline), glow plug system (diesel).
Fuel And Emission Systems:
Fuel tank, fuel lines, fuel pump, fuel filter, injectors, throttle body, EGR system, catalytic converter, oxygen sensors, evaporative emission control system.
Transmission And Drivetrain:
Manual and automatic transmission overhaul, clutch service, transfer case operation and repair, driveshafts, U-joints, differentials (front and rear), axle shafts, wheel bearings.
Suspension And Steering:
Front and rear suspension component inspection and replacement (struts, shocks, control arms, ball joints, bushings), steering gear box, power steering system, steering column, tie rods, alignment specifications.
Brakes:
Front and rear brake component service (discs, pads, calipers, wheel cylinders, brake lines, master cylinder, parking brake), ABS system diagnostics and repair, brake fluid specifications and bleeding procedures.
Electrical System And Diagnostics:
Battery, starter, alternator, ignition system, lighting system, fuses, relays, wiring harnesses, diagnostic trouble codes (DTCs), sensor testing, ECU/ECM operation and diagnosis.
Body And Chassis:
Chassis frame inspection and repair, body panel removal and installation, doors, hood, tailgate, bumpers, glass replacement, interior trim, seating, HVAC system service (heater core, evaporator, A/C compressor, refrigerant handling), lubrication points.
Restraint Systems:
Seat belt inspection and replacement, airbag system precautions and diagnostic procedures.
Procedures Included
Included Procedures:
Maintenance, repair, troubleshooting, diagnostics, rebuild, restoration, tune-ups, electrical system diagnosis and repair, component inspection, adjustment, and replacement.
Wiring Diagram Detail:
Comprehensive wiring diagrams covering all electrical circuits, allowing for precise troubleshooting of electrical faults.
Technical Depth
Technical Depth:
Detailed, step-by-step instructions, advanced troubleshooting guide, essential for factory-trained technicians, enabling owners to perform complex repairs and maintenance.
Troubleshooting Methodology:
Includes systematic diagnostic flowcharts and symptom-based troubleshooting guides.
📊 Manual Specifications
File Format
Digital File Format:
PDF
Software Requirements:
Adobe PDF Reader or compatible software.
Print Quality
Printability:
Printable without restriction (entire manual or select pages).
Searchability:
Likely text-searchable PDF for easy information retrieval.
Binding Type
Binding:
N/A (Digital Download - Print on demand)
Delivery Method:
Instant download link provided upon successful payment.
Paper Type
Paper Type:
N/A (Digital Download - User to print on preferred paper)
Storage Options:
Can be saved to hard drive, burned to CD-ROM, or stored on cloud storage.
⚙️ Engine Specifications
Primary Engine
Engine Options 2001:
Likely includes 2.3L (G23) SOHC I4 gasoline and 2.9L (290) OHC I4 diesel engines, sourced from SsangYong/Mercedes-Benz.
Engine Code Diesel:
OM602 (Mercedes-Benz derived 2.9L Diesel)
Performance
Horsepower Range:
Varies by engine; 2.3L gasoline approximately 110-120 HP, 2.9L diesel approximately 95-105 HP.
Torque Range:
Diesel models typically offer higher torque output, crucial for off-road and towing (e.g., 200-220 Nm).
Fuel System
Fuel Delivery System:
MPI (Multi-Point Injection) for gasoline, Direct Injection for diesel.
Emission Controls:
Includes systems to meet emissions standards of the era, such as catalytic converters and potentially an EGR valve.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed automatic transmission.
Features
Drivetrain:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low engagement.
Transfer Case:
Two-speed transfer case with neutral position for maximum off-road control.
📐 Dimensions
Exterior
Body Styles:
Short-wheelbase (2-door), Long-wheelbase (3-door, potentially hardtop and soft-top variants).
Wheelbase Short Wb:
Approx. 2400 mm (2-door models)
Wheelbase Long Wb:
Approx. 2650 mm (3-door models)
Interior
Seating Capacity:
Typically 4-5 passengers, depending on configuration.
Cargo
Cargo Volume:
Variable based on seating configuration and wheelbase.
Weights
Curb Weight Range:
Approximately 1700-2000 kg, depending on configuration and engine.
Towing Capacity:
Varies by engine and configuration, but generally capable for its class.
🛡️ Safety Features
Ratings
Safety Certifications:
No specific crash test ratings readily available for this model year from major global agencies like NHTSA or Euro NCAP. Assume basic safety equipment for its era.
Structural Integrity:
Body-on-frame construction provides inherent rigidity and durability, a common characteristic of SUVs designed for off-road use.
Active Features
Active Safety Features:
Likely included Anti-lock Braking System (ABS) as an option or standard on higher trims.
Passive Features
Passive Safety Features:
Seat belts, potentially driver-side airbag (standard or optional).
💡 Technology Features
Infotainment
Infotainment Features 2001:
Basic AM/FM radio with CD player or cassette deck, possibly with optional amplifier or premium speaker system.
Speaker Count:
Typically 4-6 speakers, depending on trim level.
Driver Assistance
Driver Assistance Systems:
Limited to ABS on some models. No advanced driver-assistance systems (ADAS) like cruise control beyond basic speed setting, traction control, or lane keeping assist.
Connectivity
Connectivity Features:
No Bluetooth, USB, or smartphone integration. Analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity grade (e.g., 10W-30, 15W-40 for diesel, 5W-30, 10W-30 for gasoline). API classification suitable for the engine type.
Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III for automatic) or gear oil specifications for manual transmission and transfer case.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., HOAT).
Known Issues
Common Wear Items:
Potential for worn suspension bushings, aging electrical connectors, diesel injector issues (if applicable), exhaust system corrosion, and radiator leaks. Rust on body panels and chassis is also a concern depending on climate.
Diesel Engine Specifics:
On diesel engines, potential for vacuum leaks, glow plug failure, and turbocharger issues if not maintained.
Electrical System Quirks:
Grounding issues, corroded connectors, and intermittent operation of accessories are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Daewoo History:
Daewoo Motors was a South Korean automobile manufacturer, later integrated into GM Korea. Known for diverse models, often based on licensed platforms or developed in-house.
Ssangyong Connection:
Daewoo Korando (post-1997) was developed by SsangYong Motor Company, leveraging their expertise and partnerships, particularly with Mercedes-Benz for engines and drivetrains.
Model Evolution
Korando Lineage:
The Korando name has a long history, originally referring to a license-built Jeep CJ. The 2001 model is part of the SsangYong-developed Korando line, sharing components and heritage with SsangYong Musso and later Mercedes-Benz SUVs.
Korando C200 Design:
The C200 Korando represented a significant redesign from earlier Korando models, adopting a more modern, albeit somewhat polarizing, rounded styling.
Production
Production Period:
The C200 Korando, which includes the 2001 model, was produced from 1996 to 2006.
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