Engine Mechanical:
Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train, timing system.
Engine Fuel System:
Fuel injection system (common rail direct injection), fuel pump, injectors, fuel filter replacement, fuel pressure regulation.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan system, flushing and filling procedures.
Engine Lubrication System:
Oil pump, oil pan, oil filter replacement, lubrication specifications, oil pressure checks.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors, emissions control systems.
Transmission Manual:
Clutch system, manual gearbox components, gear shift mechanism, transmission fluid.
Transmission Automatic:
Automatic transmission internal components, torque converter, valve body, transmission fluid, solenoids, electronic control.
Drivetrain AWD:
All-wheel drive (AWD) system, transfer case, propeller shafts, differentials (front and rear), coupling.
Suspension Front:
MacPherson strut suspension, control arms, ball joints, stabilizer bar, wheel bearings.
Suspension Rear:
Multi-link rear suspension, coil springs, shock absorbers, control links, wheel bearings.
Steering System:
Power steering system (hydraulic or electric), steering column, steering rack and pinion, tie rods, steering angle sensor.
Brake System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESP (Electronic Stability Program).
Electrical System Charging:
Alternator, battery, starter motor, charging system diagnostics.
Electrical System Lighting:
Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring diagrams.
Electrical System Ignition:
Ignition coils, spark plugs, ignition system diagnostics.
Electrical System Accessories:
Power windows, central locking, mirrors, wipers, horn, infotainment system wiring.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals, trim.
Body Interior:
Dashboard, seats, upholstery, interior trim panels, airbags, seatbelts.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, cabin air filter.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), common fault symptom identification, step-by-step diagnostic procedures for all systems.
Maintenance Tasks:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change, differential fluid change, lubrication points.
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack replacement, component diagnostics and repair for all major systems.
Electrical Diagnostics:
Wiring diagrams for all circuits, component testing, sensor testing, ECU diagnostics, troubleshooting electrical faults.
Bodywork Repair:
Body panel alignment, dent removal, panel replacement, glass replacement, seal replacement.
HVAC Repair:
Refrigerant system evacuation and recharge, component replacement (blower motor, compressor, evaporator), leak detection, system diagnostics.
Wheel Alignment:
Wheel alignment specifications and adjustment procedures.
Torque Specifications:
Comprehensive list of torque specifications for all critical fasteners and components.
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics).
Diagnostic Tools Required:
Includes information on required diagnostic tools (scan tools, multimeters, pressure gauges, specialized wrenches).
Engine Code Example:
e.g., D20DT (Diesel), G20D (Gasoline)
Engine Type:
Inline-4 Cylinder, Turbocharged Diesel (common) or Naturally Aspirated/Turbocharged Gasoline.
Displacement:
Typically 2.0 Liters (1998 cc).
Bore X Stroke:
Varies by specific engine, e.g., Diesel: ~86.0 mm x 86.0 mm
Compression Ratio:
Diesel: ~17.0:1 to 18.0:1, Gasoline: ~9.5:1 to 10.5:1
Horsepower Diesel:
140-170 HP (approx. depending on tune and market).
Torque Diesel:
300-350 Nm (approx. depending on tune and market).
Horsepower Gasoline:
140-150 HP (approx. for naturally aspirated), 170-180 HP (for turbocharged).
Torque Gasoline:
190-200 Nm (naturally aspirated), 250-280 Nm (turbocharged).
Fuel Delivery:
Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) (Gasoline).
Fuel Type:
Diesel (Euro 4/5 compliant), Unleaded Gasoline.
Emission Standard:
Varies by model year and market (e.g., Euro 4, Euro 5).
Emission Systems:
Catalytic converter, Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) for diesel models.
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000-40,000 km or as needed based on driving conditions.
Cabin Filter Replacement:
Every 20,000-30,000 km or annually.
Spark Plug Replacement:
Diesel: Not typically scheduled for replacement. Gasoline: 60,000-100,000 km depending on plug type.
Brake Fluid Change:
Every 2-3 years or 40,000-60,000 km.
Coolant Change:
Initial change at 5 years or 100,000 km, then every 2-3 years or 40,000-60,000 km.
Transmission Fluid Change Auto:
Every 60,000-80,000 km under normal driving conditions.
Transmission Fluid Change Manual:
Every 80,000-100,000 km.
Engine Oil Type Diesel:
API CJ-4 or CK-4, ACEA C3, SAE 5W-30 or 5W-40 (check manual for exact specs).
Engine Oil Type Gasoline:
API SN/SP, ACEA A3/B4 or C3, SAE 5W-30 or 5W-40 (check manual for exact specs).
Coolant Type:
Ethylene glycol-based coolant, typically G11 or G12 specification (check manual).
Automatic Transmission Fluid Type:
ATF SP-III or equivalent (check manual for specific type, e.g., Dexron-VI).
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 (check manual).
Power Steering Fluid Type:
Hydraulic fluid or ATF (check manual).
Diesel Particulate Filter Dpf:
DPF regeneration issues or clogging can occur with frequent short trips, leading to warning lights and performance loss. Manual provides regeneration procedures.
Turbocharger Reliability:
Some reports of turbocharger issues or oil leaks over time, particularly if not maintained correctly.
Egr Valve Issues:
EGR valve can become clogged with carbon deposits, affecting engine performance and emissions. Manual covers cleaning and replacement.
Suspension Wear:
Like many SUVs, components like shock absorbers, bushings, and ball joints can experience wear over time, particularly on higher mileage vehicles. Manual provides testing and replacement procedures.
Automatic Transmission Shifting:
Occasional reports of rough shifting or delayed engagement in older automatic transmissions, often resolved by fluid changes and solenoid checks.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues (e.g., sensor faults, accessory malfunctions) can occur. Comprehensive wiring diagrams in the manual are crucial for diagnosis.