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Daewoo Korando Workshop Service Repair Manual

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The Korando, specifically the C200 (Second Generation) model produced between 2010 and 2019, is a compact SUV designed for versatility and everyday use. This vehicle features a robust Inline 4-Cylinder,...
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Type: Car
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Sku: 56202
Daewoo Korando Workshop Service Repair ManualDaewoo Korando Workshop Service Repair ManualDaewoo Korando Workshop Service Repair ManualDaewoo Korando Workshop Service Repair Manual
The Korando, specifically the C200 (Second Generation) model produced between 2010 and 2019, is a compact SUV designed for versatility and everyday use. This vehicle features a robust Inline 4-Cylinder, Turbocharged Direct Injection Diesel engine, the e-XDi200, with a displacement of 1998 cc, delivering approximately 136-149 PS and 300-360 Nm of torque. Its modern monocoque construction, available in Front-Wheel Drive and All-Wheel Drive configurations, along with a choice of 6-speed manual or automatic transmissions, positions it as a competitive option in its segment. The Korando offers a blend of practicality and capability, suitable for both urban commuting and light off-road excursions. This comprehensive Factory Service Repair Manual provides detailed guidance for owners and technicians alike. It covers all essential aspects of the Korando C200, including in-depth diagnostic procedures, repair instructions, and technical specifications for the engine, powertrain, chassis, and electrical systems. The manual also details routine maintenance tasks, troubleshooting common issues such as Diesel Particulate Filter (DPF) clogging and EGR valve carbon buildup, and offers step-by-step instructions for component repair and replacement. With hundreds of high-quality illustrations and diagrams, this English-language manual ensures accurate and efficient maintenance and repair, helping to preserve the vehicle's performance and longevity.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Generation:
C200 (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Owners seeking to perform their own maintenance and repairs, as well as professional automotive technicians.
Competitive Analysis
Key Competitors:
Hyundai Tucson, Kia Sportage, Chevrolet Captiva, Ford Escape, Nissan Qashqai.
Key Features
Manual Value Proposition:
Provides comprehensive, factory-level repair information to reduce ownership costs and ensure proper vehicle maintenance.
Manual Illustration Quality:
Hundreds of high-quality photos and illustrations to guide users through complex procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Completeness:
100% Complete and Intact
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostic procedures, repair instructions, specifications, and troubleshooting for all engine variants.
Powertrain:
Comprehensive coverage of transmission (manual and automatic), drivetrain components, differentials, and axles.
Chassis:
Detailed information on suspension systems (front and rear), steering components, and braking systems.
Electrical:
In-depth coverage of the entire electrical system, including wiring diagrams, component testing, diagnostic procedures, and module repair.
Body And Interior:
Repair and maintenance procedures for body panels, interior trim, seats, and safety systems.
Procedures Included
Maintenance:
Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
Extensive troubleshooting guides for common and uncommon issues, including symptom-based diagnostics.
Repair:
Detailed, illustrated instructions for component disassembly, repair, reassembly, and adjustment.
Diagnostics:
Procedures for using diagnostic equipment, interpreting fault codes, and performing system checks.
Technical Depth
Depth:
Comprehensive, ranging from basic maintenance to complete engine and transmission rebuilds, suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows and Mac Operating Systems
Printability:
All pages are printable
Searchability:
Likely searchable text content within the PDF for efficient information retrieval.
Binding Type
Binding:
Digital Download (Not Applicable for Physical Binding)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
e-XDi200 (2.0L Turbo Diesel)
Engine Displacement 1:
1998 cc
Engine Configuration 1:
Inline 4-Cylinder
Engine Type 1:
Turbocharged Direct Injection Diesel
Engine Horsepower 1:
Approx. 136-149 PS (depending on market/variant)
Engine Torque 1:
Approx. 300-360 Nm (depending on market/variant)
Fuel System
Fuel Delivery 1:
Common Rail Direct Injection (CRDi)
Performance
Emission Standards 1:
Euro IV / Euro V (depending on model year and market)
🔧 Transmission
Standard
Transmission Type Standard:
6-Speed Manual Transmission
Optional
Transmission Type Optional:
6-Speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations available.
📐 Dimensions
Exterior
Length:
Approx. 4410 mm
Width:
Approx. 1830 mm
Height:
Approx. 1675 mm
Wheelbase:
Approx. 2650 mm
Weights
Curb Weight:
Approx. 1600-1750 kg (depending on configuration)
Gross Vehicle Weight:
Varies by market and configuration
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific market regulatory body ratings (e.g., Euro NCAP, IIHS). Generally considered competitive for its segment.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Electronic Stability Control (ESC), Traction Control System (TCS).
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim level).
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Infotainment System Features:
Optional touchscreen infotainment system with navigation, Bluetooth connectivity, USB/Aux inputs, and audio system controls.
Driver Assistance
Driver Assistance Systems:
Cruise control, parking sensors, rearview camera (depending on trim level).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 15,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact specification.
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on conditions.
Fuel Filter Replacement:
Diesel fuel filter replacement typically around 20,000 to 30,000 miles (32,000 to 48,000 km).
Fluid Specifications
Engine Oil Type Diesel:
API CJ-4 or ACEA E9 specification, SAE 5W-30 synthetic diesel engine oil recommended. Refer to manual for exact API/ACEA rating and viscosity.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a long-life formulation (e.g., Asian pink/blue type). 50/50 mix with distilled water. Refer to manual for specific GM dex-cool equivalent or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Refer to manual for precise specification.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Refer to manual.
Transmission Fluid Automatic:
Dexron-VI or equivalent ATF. Refer to manual for exact specification and capacity.
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging with frequent short trips or suboptimal driving habits, requiring regeneration cycles or manual cleaning.
E Gr Valve:
Exhaust Gas Recirculation (EGR) valve can become clogged with carbon deposits, leading to performance issues and check engine lights.
Clutch Wear:
Manual transmission clutches may experience wear over time, particularly in higher-mileage vehicles or those used for towing/heavy loads.
Turbocharger:
Like any turbocharged engine, the turbocharger is a critical component that requires proper maintenance and can be prone to wear if not cared for.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motors was a South Korean automobile manufacturer, originally established in 1982, and later acquired by General Motors.
Model Evolution
First Generation Korando:
The original Korando (often referred to as the Korando Family) was a rebadged Jeep CJ-7/CJ-5 and later the Korando Sports pickup. Introduced in 1983.
Second Generation Korando:
The C200 Korando, introduced in 2010, represented a significant departure from its predecessors, shifting to a monocoque construction and a modern crossover design.
Production
Production Period C200:
2010 - 2019 (globally, though market availability varied and production ceased under the Daewoo brand name earlier in some regions due to GM's rebranding efforts).
Manufacturing Locations:
South Korea.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards vary by market and year. The Korando was generally positioned as a value-oriented option in its segment. Manual details are specific to factory specifications, not marketing accolades.
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