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Daewoo Lacetti 2004 Repair Service Manual

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The Daewoo Lacetti, a compact car produced in 2004, offers a blend of practicality and value, often competing in the budget-friendly sedan and hatchback segments. Known for its straightforward engineering...
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Daewoo Lacetti 2004 Repair Service ManualDaewoo Lacetti 2004 Repair Service ManualDaewoo Lacetti 2004 Repair Service ManualDaewoo Lacetti 2004 Repair Service Manual
The Daewoo Lacetti, a compact car produced in 2004, offers a blend of practicality and value, often competing in the budget-friendly sedan and hatchback segments. Known for its straightforward engineering and accessible pricing, the Lacetti provided a functional option for daily transportation, featuring either a 1.6L or 1.8L DOHC inline 4-cylinder engine. Its design, which also saw it marketed under different names globally, aimed to deliver reliable performance for everyday commuting and family use, positioning itself against established players in the compact car market. This comprehensive factory repair and service manual is designed to assist both professional technicians and DIY mechanics in maintaining and repairing the Daewoo Lacetti (J200 series). It covers essential areas including engine mechanicals, powertrain, drivetrain, chassis systems, and electrical components. The manual provides detailed procedures for scheduled maintenance, component repair, diagnostic troubleshooting, and includes vital technical specifications. Accessing this factory-level information empowers users to ensure their vehicle operates efficiently and safely.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lacetti
Year:
2004
Market Segment:
Compact Car
Codes
Chassis Code Series:
J200
👋 Introduction
Market Position
Segment Positioning:
Budget-friendly compact sedan/hatchback, often competing with models from Kia, Hyundai, and other value-oriented manufacturers.
Competitive Analysis
Key Competitors 2004:
Kia Spectra, Hyundai Elantra, Ford Focus, Chevrolet Cavalier, Toyota Corolla (lower trims)
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance data, empowering owners and technicians with the knowledge to service the Daewoo Lacetti efficiently and correctly.
Download Advantage:
Instant availability allows immediate access for troubleshooting and repairs, unlike waiting for physical delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Service, Maintenance
Secondary Coverage:
Troubleshooting, Diagnostics, Specifications
Page Count
Estimated Pages:
Detailed but not specified
Manual Type
Type:
Factory Repair and Service Manual
Purpose:
Professional Technicians and DIY Mechanics
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Clutch, Drive Shafts, Axles, Differential
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Body Electrical, Powertrain Control Module (PCM)
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspection Points
Repair:
Component Disassembly, Reassembly, Replacement, Adjustment
Diagnostics:
Symptom-Based Troubleshooting, Diagnostic Trouble Codes (DTCs), Electrical Schematics
Technical Depth
Depth:
Comprehensive: From basic fluid checks to major component overhauls and advanced electrical diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if generated from digital source
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
Digital (Not Applicable)
Paper Type
Paper Type:
Digital (Not Applicable)
Software Requirements
PDF Reader:
Adobe PDF Reader
Compression:
WinZip (or similar extraction software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery Method
Delivery:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
T20SED (1.8L DOHC I4)
Engine Displacement:
1799 cc (1.8 Liters)
Engine Configuration:
Inline 4-cylinder, DOHC, 16 valves
Performance
Horsepower Approx:
121 hp @ 6000 rpm (for 1.8L)
Torque Approx:
165 Nm @ 3600 rpm (for 1.8L)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Specific coolant mixture (details in manual)
Lubrication System
Oil Type Specification:
API SG, SH, SJ or ACEA A2-96/A3-98; SAE 10W-30 or 10W-40 (check manual for exact)
Engine Codes Other Potential
Alternative Engine 1.6L:
F16D3 (1.6L DOHC I4) - Approx. 107 hp
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Automatic Transmission Control:
Electronically Controlled
Fluid Specs
Automatic Transmission Fluid:
Dexron III or equivalent (verify in manual)
Clutch Specs
Clutch Actuation:
Hydraulic
📐 Dimensions
Exterior
Length Approx:
4515 mm (Sedan) / 4435 mm (Hatchback)
Width Approx:
1725 mm
Height Approx:
1445 mm (Sedan) / 1470 mm (Hatchback)
Weights
Curb Weight Approx:
1250 - 1350 kg (Varies by model and equipment)
Gross Vehicle Weight Rating:
Not specified, consult manual
🛡️ Safety Features
Ratings
Crash Test Ratings General:
Varies by region and specific test, generally considered basic for its class and era.
Active Features
ABS:
Available on higher trims, detailed operation in manual.
Traction Control:
Less common on this model, but check specific vehicle.
Passive Features
Airbags:
Driver and Passenger Front Airbags standard; side airbags available on some trims.
Seat Belts:
Pretensioners and force limiters on front seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, possibly with auxiliary input on some models.
Display Type:
Simple LCD or basic dot-matrix display for radio information.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Unlikely to be standard, possibly an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6-12 months (refer to manual for specific interval and driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed (check manual).
Spark Plug Replacement:
Typically 30,000 - 60,000 miles depending on spark plug type (iridium, platinum, copper).
Coolant Flush Interval:
Every 2-3 years or 30,000 - 50,000 miles (verify in manual).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (verify in manual)
Power Steering Fluid:
Refer to manual for specific type (likely ATF or specific power steering fluid).
Known Issues
Common Problem 1:
Ignition coil failures, leading to misfires and rough running.
Common Problem 2:
Front suspension component wear (e.g., ball joints, tie rods) due to typical compact car usage.
Common Problem 3:
Electrical gremlins, particularly with body control modules or accessory circuits.
Common Problem 4:
Catalytic converter failure or oxygen sensor issues.
📚 Vehicle History
Brand Heritage
Daewoo Automotive Background:
Daewoo Motors was a South Korean manufacturer, later acquired by General Motors.
Model Evolution
Lacetti Development:
The Lacetti (also known as Chevrolet Lacetti, Buick Excelle, Holden Astra) was developed by Daewoo as a successor to the Nubira. It was based on a platform shared with General Motors.
Platform Sharing:
Shares platform elements with the Suzuki Ignis and Chevrolet Aveo/Kalos.
Production
Production Years:
2002-2012 (Globally varied naming)
Manufacturing Locations:
South Korea (Bupyong), Uzbekistan (Asaka), and other GM global facilities.
🏆 Awards & Recognition
Recognitions
Brand Awards Context:
Daewoo, as a brand, did not typically win major awards in the North American market during its existence.
Ratings
Consumer Ratings General:
Often rated as an entry-level, affordable option with mixed reviews regarding long-term reliability and build quality compared to established Japanese and American competitors.
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