Daewoo Lanos 1997 to 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Years Covered: 1997-2002 Codes Vehicle Platform: T100 👋 Introduction Market Position Vehicle Segment: Subcompact Car Manufacturer Strategy: Affordable and practical transportation, targeting...

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Type: Car

Vendor:

Sku: 583070

Tags: 1997 1998 1999 2000 2001 2002 Car Cars Daewoo Lanos

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Years Covered:

1997-2002

Codes

Vehicle Platform:

👋 Introduction

Market Position

Vehicle Segment:

Subcompact Car

Manufacturer Strategy:

Affordable and practical transportation, targeting emerging markets and budget-conscious buyers.

Competitive Analysis

Key Competitors:

Hyundai Accent, Kia Spectra, Chevrolet Aveo (rebadged), Ford Fiesta (certain markets)

Key Features

Design Philosophy:

Sporty yet practical styling, influenced by European design trends of the era.

Value Proposition:

Offered a blend of modern features, acceptable performance, and a lower price point compared to established Japanese and European rivals.

📋 Manual Details

Coverage Areas

Primary Coverage:

Factory Service Repair

Engine Coverage:

1.5L (A15SMS), 1.6L (A16DMS)

Transmission Coverage:

5-Speed Manual, 4-Speed Automatic

Body Styles Covered:

3-Door Hatchback, 5-Door Hatchback, 4-Door Sedan

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Factory Service Manual

Content Focus:

Repair, Diagnostics, Maintenance, Specifications

Language

Language:

English

Format

Digital Format:

Searchability:

Searchable Text

Printability:

Printable Pages

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System

Drivetrain:

Clutch System, Manual Transmission, Automatic Transmission, Drive Axles, Differential

Chassis:

Steering System, Suspension System (Front & Rear), Brake System (Front & Rear, ABS), Wheels & Tires

Electrical:

Engine Control Module (ECM), Powertrain Control, Ignition, Fuel Injection, Lighting System, Instrumentation, HVAC Controls, Audio System, Power Accessories (Windows, Locks), SRS (Airbag) System, Fuses & Relays, Wiring Diagrams

Body And Trim:

Exterior Body Panels, Interior Trim, Doors, Hood, Trunk/Tailgate, Bumpers, Glass, Sealing

Procedures Included

Scheduled Maintenance:

Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses, Fluid Checks & Replacements

Engine Repair:

Engine Overhaul, Cylinder Head Removal/Installation, Piston/Connecting Rod Service, Crankshaft Service, Valve Train Adjustments

Transmission Repair:

Manual Transmission Rebuild, Automatic Transmission Rebuild, Clutch Replacement, Torque Converter Service

Brake System Service:

Brake Pad/Shoe Replacement, Rotor/Drum Service, Caliper/Wheel Cylinder Rebuild, Brake Fluid Flush & Bleed, ABS System Diagnosis

Electrical Diagnostics:

Troubleshooting Fault Codes, Sensor Testing, Actuator Testing, Wiring Harness Repair, Component Replacement

Suspension And Steering:

Strut/Shock Absorber Replacement, Ball Joint/Tie Rod End Replacement, Power Steering Pump/Rack & Pinion Service

Body And Paint:

Panel Replacement, Dent Repair Procedures, Seam Sealer Application, Paint Code Information (general)

Heating And Ac:

HVAC System Diagnosis, Component Replacement (Compressor, Evaporator, Heater Core), Refrigerant Charging

Special Tools:

Identification and usage of required special tools for specific repairs

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues

Technical Depth

Depth Level:

Comprehensive Factory Level

Diagnostic Capabilities:

Detailed diagnostic procedures, including component testing and fault code interpretation

Rebuilding Procedures:

Complete rebuild procedures for major mechanical components (engine, transmission)

Wiring Diagrams:

Full color, detailed electrical wiring diagrams for all vehicle systems

📊 Manual Specifications

File Format

File Type:

Digital (PDF)

Print Quality

Image Resolution:

High Resolution (suitable for clear viewing and printing)

Color Content:

Includes color diagrams, schematics, and wiring

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

A15SMS

Engine Type 1:

Inline-4 Cylinder, SOHC

Displacement 1:

1.5 Liters (1498 cc)

Bore X Stroke 1:

76.5 mm x 82.5 mm

Compression Ratio 1:

9.5:1

Fuel Delivery 1:

Multi-point Fuel Injection (MPI)

Ignition System 1:

Electronic Ignition with Distributorless Ignition System (DIS) on later models

Performance

Horsepower 1 Rated:

75-86 hp @ 5400-5600 rpm (market dependent)

Torque 1 Rated:

112-120 Nm @ 3000-3400 rpm (market dependent)

Horsepower 2 Rated:

95-106 hp @ 5800-6000 rpm (market dependent)

Torque 2 Rated:

138-145 Nm @ 3600-4000 rpm (market dependent)

Engine Code 2

Engine Code 2:

A16DMS

Engine Type 2

Engine Type 2:

Inline-4 Cylinder, DOHC, 16-Valve

Displacement 2

Displacement 2:

1.6 Liters (1598 cc)

Compression Ratio 2

Compression Ratio 2:

9.5:1

Fuel System

Fuel Type Required:

Unleaded Gasoline (91 RON minimum)

🔧 Transmission

Standard

Standard Transmission Type:

5-Speed Manual

Optional

Optional Transmission Type:

4-Speed Automatic (GM 4T40-E based)

Features

Clutch Type:

Dry Single Plate Clutch (Manual)

Automatic Transmission Features:

Lock-up torque converter, electronically controlled shifts

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil (check manual for exact spec)

Automatic Transmission Fluid:

Dexron III or equivalent (check manual for exact spec)

📐 Dimensions

Exterior

Length:

Approx. 4040-4270 mm (Sedan/Hatchback)

Width:

Approx. 1680 mm

Height:

Approx. 1430-1440 mm

Wheelbase:

Approx. 2520 mm

Ground Clearance:

Approx. 150-160 mm

Weights

Curb Weight:

Approx. 1050-1180 kg (model and trim dependent)

Gross Vehicle Weight Rating:

Varies by model (refer to vehicle placard)

Cargo

Trunk Volume Sedan:

Approx. 400-450 Liters

Cargo Volume Hatchback:

Variable, expandable with rear seats folded

🛡️ Safety Features

Ratings

Crash Test Results:

Variable by region and testing agency, generally considered basic for its era.

Active Features

Optional on some trims, standard on higher trims or export models.

Traction Control:

Rarely equipped, not a common feature.

Passive Features

Airbags:

Driver and passenger front airbags standard on most later models; side airbags extremely rare.

Seatbelts:

Three-point front seatbelts with pre-tensioners, three-point rear seatbelts (center lap belt on some models).

Body Structure:

Designed with crumple zones and a reinforced safety cage for occupant protection.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player or single-CD player. Optional CD changer available on higher trims.

Speakers:

Typically 4 or 6 speakers, depending on trim level.

Driver Assistance

Cruise Control:

Optional on higher trims, not widely available.

Connectivity

Bluetooth:

Not available from factory.

Usb Ports:

Not available from factory.

Other Features

Power Windows:

Available on higher trims, manual crank windows standard.

Air Conditioning:

Optional feature, widely appreciated in warmer climates.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500-10,000 miles or 6-12 months (refer to manual for specific recommendation)

Air Filter Replacement:

Every 15,000-20,000 miles or annually.

Spark Plug Replacement:

Every 30,000-60,000 miles depending on plug type (copper vs. platinum/iridium).

Timing Belt Replacement:

Recommended every 60,000-90,000 miles or 5-7 years for the A15SMS and A16DMS engines (critical for preventing catastrophic engine damage).

Fluid Specifications

Engine Oil Capacity 1 5L:

Approx. 3.7 Liters (with filter)

Engine Oil Capacity 1 6L:

Approx. 3.9 Liters (with filter)

Engine Oil Viscosity:

SAE 10W-30 or 10W-40 (check manual for ambient temperature suitability)

Coolant Type:

Ethylene Glycol based, typically a green or orange coolant (GM specification or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific requirement)

Known Issues

Ignition System:

Premature failure of spark plug wires, ignition coils, and distributor components (on earlier models).

Cooling System:

Leaking water pump, radiator hoses, and thermostat housing.

Suspension:

Wear in ball joints, tie rod ends, and control arm bushings, leading to steering looseness and noise.

Electrical System:

Faulty window regulators, door lock actuators, and sometimes issues with the instrument cluster.

Exhaust System:

Corrosion of exhaust pipes and mufflers, especially in areas with high salt usage.

Engine Performance:

Hesitation or rough idle due to dirty fuel injectors or vacuum leaks.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Daewoo Motors Context:

Daewoo Motors was a significant player in the South Korean automotive industry, known for producing a range of vehicles often based on licensed General Motors platforms.

Model Evolution

Linage:

Successor to the Daewoo Espero and Nexia in many markets, positioning as a more modern and European-styled alternative.

Design Collaboration:

Exterior styling by Italdesign Giugiaro, interior design by Daewoo's own design studio.

Production

Manufacturing Locations:

South Korea (main), Poland (Daewoo-FSO), Ukraine (ZAZ), Russia (TagAZ), Vietnam (Vidamotor) - rebadged and assembled in various international locations.

Production Years:

1997-2003 (global production, with regional variations)

Post Daewoo Legacy:

Following GM's acquisition of Daewoo, the Lanos platform was rebadged and sold under various GM brands (e.g., Chevrolet Lanos, Aveo).

🏆 Awards & Recognition

Recognitions

Awards Received:

The Daewoo Lanos generally did not garner significant prestigious automotive awards. Its market success was primarily driven by its value proposition rather than critical acclaim.

Ratings

Consumer Ratings:

Mixed; praised for affordability and decent styling, criticized for build quality inconsistencies and reliability compared to market leaders.

Certifications

Safety Certifications:

Met regional safety standards for its respective markets during its production run.