DAEWOO LANOS Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Generation: T100 Codes Chassis Code: T100 Engine Code Prefix: A 👋 Introduction Market Position Segment: Compact Car (Subcompact in some markets) Target...

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Type: Car

Vendor:

Sku: 583117

Tags: Car Cars Daewoo LANOS

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Generation:

Codes

Chassis Code:

Engine Code Prefix:

👋 Introduction

Market Position

Segment:

Compact Car (Subcompact in some markets)

Target Audience:

Economy-minded buyers seeking practical transportation.

Competitive Analysis

Key Competitors:

Opel/Vauxhall Astra, Ford Escort, Volkswagen Golf, Honda Civic, Toyota Corolla (depending on market and year)

Key Features

Design Influence:

Value Proposition:

Offered a blend of affordability, decent fuel economy, and a surprisingly spacious interior for its class.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Vehicle Variants Covered:

Hatchback (3-door, 5-door), Sedan

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, timing belt, cylinder head, piston, crankshaft, lubrication system

Engine Performance:

Fuel injection system, ignition system, emissions control, engine management system (ECM/ECU)

Transmission Manual:

Clutch, gearbox overhaul, shifting mechanism, driveshafts

Transmission Automatic:

Torque converter, planetary gear sets, hydraulic controls, solenoids, valve body, overhaul

Brakes:

Front/rear disc brakes, drum brakes (rear), ABS system, hydraulic lines, master cylinder, calipers, rotors

Steering:

Power steering system, rack and pinion, steering column, tie rods

Suspension:

Front McPherson struts, rear torsion beam, shock absorbers, springs, bushings, alignment specifications

Electrical System:

Battery, charging system (alternator, starter), lighting, ignition, power windows, locks, wipers, horn

Body And Interior:

Body panels, doors, hood, trunk, interior trim, seats, HVAC system, dashboard

Climate Control:

Air conditioning system (compressor, refrigerant, evaporator, condenser), heater core, blower motor

Safety Systems:

Airbag system diagnostics and replacement, seat belt mechanisms

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspections

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematics for fault finding

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul

Engine Rebuild:

Torque specifications, bearing clearances, piston ring installation, valve seating

Transmission Repair:

Gearbox assembly/disassembly, clutch adjustment, automatic transmission component replacement

Brake Service:

Pad/shoe replacement, rotor resurfacing/replacement, caliper service, bleeding procedures

Electrical Diagnostics:

Wiring diagrams, component testing procedures, fuse and relay identification

Body Repair:

Panel replacement, dent removal techniques, paint preparation guidelines

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.

Diagnostic Tools:

Information applicable to standard automotive diagnostic tools and OEM specific tools where relevant.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text for quick information retrieval.

Printable:

Printable pages for workshop use.

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Completeness

Completeness Level:

Factory Original - Full Coverage

⚙️ Engine Specifications

Primary Engine

Engine Family:

Ecotec (GM lineage)

Engine Code Example:

A14SE (1.4L), A15SMS (1.5L), A16DMS (1.6L)

Performance

Displacement 1.4L:

1389 cc

Horsepower 1.4L:

75 PS (74 hp; 55 kW) @ 5400 rpm

Torque 1.4L:

110 Nm (81 lb-ft) @ 3400 rpm

Displacement 1.5L:

1498 cc

Horsepower 1.5L:

85 PS (84 hp; 63 kW) @ 5600 rpm

Torque 1.5L:

130 Nm (96 lb-ft) @ 3400 rpm

Displacement 1.6L:

1598 cc

Horsepower 1.6L:

94 PS (93 hp; 69 kW) @ 5800 rpm

Torque 1.6L:

136 Nm (100 lb-ft) @ 3400 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Petrol (Gasoline)

Ignition System:

Electronic Ignition (Distributorless Ignition System - DIS on later models)

🔧 Transmission

Standard

Type Standard:

5-speed Manual

Optional

Type Optional:

4-speed Automatic

Features

Clutch Type:

Hydraulically Actuated Dry Single Plate

Automatic Transmission Control:

Electronic Control Unit (ECU) for shifting logic

📐 Dimensions

Exterior

Length Sedan:

4293 mm (169.0 in)

Width:

1686 mm (66.4 in)

Height Sedan:

1435 mm (56.5 in)

Wheelbase:

2520 mm (99.2 in)

Interior

Passenger Volume:

Approx. 2500-2600 liters (depending on body style)

Cargo

Trunk Volume Sedan:

Approx. 450 liters (15.9 cu ft)

Weights

Curb Weight Min:

Approx. 1050 kg (2315 lb)

Gross Vehicle Weight:

Approx. 1500-1600 kg (depending on variant)

🛡️ Safety Features

Ratings

Latin Ncap Rating:

Not tested extensively, early models likely low ratings by modern standards.

Active Features

Optional on some trims, standard on higher-end models.

Passive Features

Airbags:

Driver airbag standard; Passenger airbag optional on some models.

Seatbelts:

Pre-tensioning front seatbelts on later models.

Body Structure:

Energy-absorbing crumple zones and reinforced passenger safety cell.

💡 Technology Features

Infotainment

Head Unit:

Basic AM/FM/Cassette or CD player, often with basic digital display.

Speakers:

Typically 4 or 6 speaker system.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Auxiliary Input:

Rarely present on original units; aftermarket upgrades common.

Interior Features

Power Windows:

Standard on higher trims, optional on base models.

Central Locking:

Optional on lower trims, standard on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.

Air Filter Replacement:

Every 20,000-30,000 km (12,000-18,000 miles).

Spark Plug Replacement:

Every 40,000-60,000 km (24,000-36,000 miles), depending on type (e.g., copper vs. platinum).

Timing Belt Replacement:

Crucial: Every 60,000-90,000 km (36,000-54,000 miles) or 4-5 years. (Interference engine - failure can cause catastrophic damage).

Fluid Specifications

Engine Oil Specification:

API SG/SH or ACEA A2-96, viscosity 10W-40 or 5W-30 (depending on climate and manufacturer recommendation).

Engine Oil Capacity:

Approx. 3.5 - 4.0 liters (3.7 - 4.2 US quarts) with filter change.

Coolant Specification:

Ethylene Glycol based antifreeze, mixture of 50% coolant and 50% deionized water.

Brake Fluid Specification:

DOT 3 or DOT 4.

Transmission Fluid Manual:

GL-4 Gear Oil, viscosity 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron III / Mercon equivalent.

Known Issues

Ignition System Reliability:

Coil packs and spark plug wires can degrade over time, leading to misfires.

Cooling System Leaks:

Radiator hoses and water pump seals are common leak points.

Suspension Wear:

Bushings, ball joints, and tie rod ends can wear out, causing steering looseness and noise.

Window Regulator Failure:

Manual and power window regulators can become weak or break.

Exhaust System Corrosion:

Rusting of exhaust pipes, muffler, and catalytic converter due to climate exposure.

ABS Sensor Failure:

ABS warning light illumination often due to faulty wheel speed sensors.

📚 Vehicle History

Brand Heritage

Daewoo Context:

Daewoo Motors was a South Korean automobile manufacturer, established in 1982, which produced vehicles often based on licensed GM platforms.

Model Evolution

Introduction Year:

Platform Development:

Based on the Daewoo Espero platform, with design input from Italdesign Giugiaro.

Facelifts:

Received minor styling updates in the early 2000s (sometimes referred to as Lanos II or Lanos III, depending on region).

Production

Production Period:

1997-2002 (original production), continued in some markets with rebadging.

Manufacturing Locations:

South Korea (original), Poland (FSO), Romania (Rodae), Ukraine (ZAZ), Egypt (GM Egypt).

Rebadging:

Sold as Daewoo Lanos, Chevrolet Lanos, FSO Lanos, and ZAZ Lanos.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Primarily known for its competitive pricing and practical design upon release. No major specific awards noted.

Ratings

Consumer Reports:

Varied reviews; praised for value but criticized for build quality and reliability compared to Japanese competitors.

Certifications

Safety Certifications:

Complied with local market safety regulations at the time of manufacture.