Daewoo Matiz 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Year: 2004 Codes Vin Decoder General Guideline: WMI (World Manufacturer Identifier), VDS (Vehicle Descriptor Section), VIS (Vehicle Identifier Section) 👋 Introduction Market...

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Type: Car

Vendor:

Sku: 29742

Tags: 2004 Car Daewoo Matiz

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Matiz

Year:

Codes

Vin Decoder General Guideline:

WMI (World Manufacturer Identifier), VDS (Vehicle Descriptor Section), VIS (Vehicle Identifier Section)

👋 Introduction

Market Position

Segment:

City Car / Subcompact

Target Audience:

Budget-conscious urban commuters, first-time car buyers, DIY mechanics.

Competitive Analysis

Key Competitors Era:

Hyundai Getz, Kia Picanto, Chevrolet Spark (Matiz), Ford Ka, Fiat Panda.

Key Features

Vehicle Selling Points:

Compact dimensions, fuel efficiency, maneuverability, affordable pricing, practicality for city driving.

Manual Value Proposition:

Enables owners to perform maintenance and repairs confidently, saving on labor costs and ensuring quality workmanship.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive service and repair procedures for all systems and components of the 2004 Daewoo Matiz.

Page Count

Estimated Page Count:

Manual Type

Manual Classification:

Factory Service Manual (FSM) / Workshop Manual

Language

Language Provided:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Engine diagnosis, tuning, fuel injection, ignition system, cooling system, lubrication system, exhaust system.

Drivetrain:

Manual transmission, clutch system, drive axles, CV joints.

Chassis And Suspension:

Front suspension, rear suspension, steering system, wheel alignment specifications.

Brakes:

Front disc brakes, rear drum brakes, hydraulic system, ABS (if equipped), parking brake.

Electrical System:

Battery, charging system (alternator), starting system, lighting, instrumentation, fuses, relays, wiring diagrams.

Body And Interior:

Body panels, doors, windows, locks, interior trim, seats, HVAC system (heating, ventilation, air conditioning).

Diagnostic Troubleshooting:

Systematic fault finding, diagnostic trouble codes (DTCs), common symptoms and their causes.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, belt adjustments.

Component Removal Installation:

Step-by-step instructions for removing and installing major components (e.g., engine, transmission, suspension parts, brake calipers).

Engine Rebuilding:

Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications.

Brake System Overhaul:

Instructions for brake pad/shoe replacement, caliper/wheel cylinder servicing, brake line bleeding.

Electrical Component Testing:

Testing procedures for sensors, actuators, motors, and other electrical parts using multimeters and diagnostic tools.

Technical Depth

Diagnostic Complexity:

Advanced diagnostics including sensor data interpretation and circuit analysis.

Repair Level:

Complete overhaul and rebuild procedures for all major mechanical and electrical systems.

Schematics And Diagrams:

Detailed electrical wiring diagrams, vacuum schematics, and exploded views.

📊 Manual Specifications

File Format

Digital File Type:

Print Quality

Resolution And Clarity:

High-resolution scans for clear text and diagrams, suitable for printing.

Binding Type

Binding For Digital File:

N/A (Digital Download)

Paper Type

Paper Type For Digital File:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F8CV (for 800cc models)

Engine Type:

Inline 3-cylinder, SOHC (Single Overhead Camshaft)

Displacement:

796 cc (0.8 L)

Performance

Horsepower:

Approx. 50-52 HP @ 6000 RPM

Torque:

Approx. 72-74 Nm @ 3800 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded Petrol (Gasoline)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

3-speed Automatic Transmission (less common)

Features

Clutch Type:

Hydraulically actuated dry single-plate clutch

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Automatic Transmission Fluid Type:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 3,495 mm (137.6 in)

Width:

Approx. 1,495 mm (58.9 in)

Height:

Approx. 1,485 mm (58.5 in)

Wheelbase:

Approx. 2,340 mm (92.1 in)

Weights

Curb Weight:

Approx. 700-750 kg (1543-1653 lbs)

Gross Vehicle Weight Rating:

Approx. 1150 kg (2535 lbs)

Cargo

Trunk Capacity Seats Up:

Approx. 170 liters (6.0 cu ft)

Trunk Capacity Seats Down:

Expandable by folding rear seats

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not extensively tested or rated as a Daewoo in many markets, but sibling models (e.g., Chevrolet Matiz) often received 3-4 stars.

Active Features

Optional on some trims.

Electronic Stability Control:

Generally not available on this model.

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional on some trims.

Seatbelts:

Front: 3-point with pre-tensioners. Rear: 2 x 3-point, 1 x 2-point lap belt.

Child Seat Anchors:

ISOFIX points may be present on some models/trims.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player (optional or standard depending on trim).

Display:

Simple dashboard displays for speed, RPM, fuel level, and warning lights.

Driver Assistance

Parking Assistance:

Rear parking sensors were not standard and rarely offered.

Connectivity

Auxiliary Input:

Generally not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first.

Oil Filter Replacement:

At every engine oil change.

Air Filter Replacement:

Every 20,000 km (12,400 miles) or as needed based on driving conditions.

Spark Plug Replacement:

Every 40,000 km (24,800 miles) or as per manual recommendation.

Coolant Replacement:

Every 40,000 km (24,800 miles) or 24 months.

Transmission Fluid Change:

Manual: Every 60,000 km (37,000 miles). Automatic: Every 40,000 km (24,800 miles).

Fluid Specifications

Engine Oil Capacity:

Approx. 3.2 liters (3.4 US quarts) with filter change.

Engine Oil Viscosity:

API SJ/SL or higher, SAE 10W-40 or 5W-30 (depending on climate).

Coolant Type:

Ethylene Glycol based coolant (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Engine Problems:

Minor oil leaks from valve cover gasket, occasional issues with ignition coils or spark plug wires, potential for carbon buildup in older engines.

Common Transmission Problems:

Wear on clutch components, occasional synchro wear in manual transmissions, potential for leaks from seals.

Common Suspension Problems:

Wear in ball joints, tie rod ends, and bushings due to the vehicle's lightweight construction and urban usage.

Common Electrical Problems:

Corrosion on battery terminals, issues with alternator brushes, failure of dashboard lights or indicators.

Common Body Issues:

Rust in wheel arches and sills, especially in regions with road salt. Door lock mechanisms can become stiff.

📚 Vehicle History

Brand Heritage

Daewoo Motors Context:

Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It ceased independent operations after its acquisition by General Motors (GM).

Model Evolution

Matiz Platform Origin:

Originally developed by Daewoo, the Matiz platform was later used for the Chevrolet Spark after GM's acquisition of Daewoo.

Generation Code:

M100 / M150 (2004 models typically fall under the M150 facelift).

Production

Production Period:

1998-2005 (for this generation)

Manufacturing Locations:

South Korea (main), Poland, Uzbekistan, Vietnam, India, and other countries through licensed production.

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nominee:

The Matiz was a finalist for European Car of the Year in 1999.

Ratings

Fuel Economy Ratings:

Generally praised for excellent fuel economy in its class, typically above 40-50 MPG highway.