Holden Barina Daewoo Matiz Kalos 1998-2008 Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Holden / Daewoo Model: Barina / Matiz / Kalos Generation Model Years Covered: 1998-2008 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Professional Mechanics, Vehicle...

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Type: Car

Vendor:

Sku: 86144

Tags: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Barina Car Cars Daewoo Holden Kalos Matiz

Product variants

Description

🏷️ Basic Information

Identification

Make:

Holden / Daewoo

Model:

Barina / Matiz / Kalos

Generation

Model Years Covered:

1998-2008

👋 Introduction

Market Position

Target Audience:

DIY Enthusiasts, Professional Mechanics, Vehicle Owners

Key Features

Manual Value:

Saves money on repairs, empowers accurate maintenance, aids in diagnostics

Content Presentation:

Hundreds of pages with detailed visuals

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Completeness:

Complete Factory Service Manual

Accessibility:

Instant Download

Licensing:

Lifetime Use, No Expiry

Compatibility:

Windows & MAC Compatible

📖 Manual Coverage

Systems Covered

Engine:

Full Engine Overhaul, Diagnostics, Timing Belt, Lubrication System, Cooling System, Fuel Injection System, Emissions Control

Transmission:

Manual Transmission (MT) and Automatic Transmission (AT) Repair, Clutch System, Gearbox Overhaul, Fluid Specifications

Drivetrain:

Front Wheel Drive (FWD) System, Axles, CV Joints, Differential

Suspension:

Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings, Wheel Alignment Specifications

Steering:

Power Steering System, Steering Rack, Tie Rods, Wheel Bearings

Brakes:

Front and Rear Brake Systems (Disc/Drum), ABS System Diagnostics, Brake Fluid Specifications, Master Cylinder, Calipers, Pads, Rotors

Electrical:

Complete Wiring Diagrams, Battery, Charging System (Alternator, Starter), Ignition System, Lighting, Fuses, Relays, ECU Diagnostics, Sensor Locations

Bodywork:

Body Panel Removal and Installation, Doors, Bumpers, Hood, Trunk, Glass Replacement, Interior Trim, Body Repair Procedures

Heating And Cooling:

HVAC System, Air Conditioning (A/C) Service, Heater Core, Radiator, Cooling Fan Operation

Fuel System:

Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Evaporative Emissions Control (EVAP)

Procedures Included

Maintenance:

Scheduled Maintenance (Oil Changes, Filter Replacements, Spark Plugs), Fluid Level Checks, Belt Inspections

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting, Common Fault Identification

Repair:

Component Removal and Installation, Rebuilding Procedures, Adjustment Specifications

Diagnostics:

On-Board Diagnostics (OBD-II), Trouble Code Interpretation, Sensor Testing

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Step-by-step instructions, detailed photos and diagrams, exploded views

📊 Manual Specifications

File Format

PDF Quality:

High Resolution, Printable

Searchable:

Yes, Text Searchable PDF

Print Quality

Printability:

Single or Multiple Pages Printable

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-Cylinder and Inline 4-Cylinder Petrol Engines

Displacement Options:

Likely 800cc, 1.0L, 1.2L, 1.4L (specifics vary by model and market)

Performance

Horsepower Range:

Approximately 50-95 HP (varies by engine and model)

Torque Range:

Approximately 70-125 Nm (varies by engine and model)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (Gasoline)

Engine Management

ECU Type:

Engine Control Unit (ECU) - specific manufacturer and model dependent

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission (MT)

Optional

Transmission Type Optional:

3-Speed or 4-Speed Automatic Transmission (AT)

Features

Clutch Type:

Dry Single Plate Clutch (Manual Transmission)

📐 Dimensions

Exterior

Body Styles:

Hatchback (3-door and 5-door)

Weights

Curb Weight Range:

Approx. 850 - 1000 kg (varies by model and specification)

🛡️ Safety Features

Ratings

Crash Test Performance:

Refer to manual for specific model year test results; generally basic safety structures for its era.

Active Features

Anti Lock Brakes:

Available on some models/trims (ABS)

Passive Features

Airbags:

Driver and Front Passenger Airbags (standard on later models/higher trims)

Seatbelts:

Pre-tensioned seatbelts with load limiters

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM Radio with CD Player (optional on some models).

Instrument Cluster:

Analog gauges for Speedometer, Tachometer, Fuel Level, and Temperature.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 km or 12 months, whichever comes first (refer to manual for precise intervals).

Air Filter Replacement:

Recommended every 20,000-40,000 km or as needed based on conditions.

Spark Plug Replacement:

Varies by plug type (copper, platinum, iridium); typically 40,000-100,000 km.

Timing Belt Replacement:

Crucial maintenance item, typically 60,000-100,000 km or 4-6 years. Non-compliance can lead to catastrophic engine damage due to interference design.

Fluid Specifications

Engine Oil Type:

API SJ/SL or higher, viscosity typically 5W-30 or 10W-40 (check manual for exact specification).

Coolant Type:

Ethylene Glycol based, silicate-free coolant (e.g., GM Dex-Cool compatible or similar).

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid.

Transmission Fluid Manual:

API GL-4 Gear Oil, viscosity 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron III or equivalent ATF fluid.

Known Issues

Engine Mounts:

Premature wear of engine mounts can lead to vibration and noise.

Window Regulators:

Electric window regulators can fail, leading to windows not operating.

Radiator Fan:

Cooling fan motor failure can lead to overheating.

Timing Belt Tensioner:

Tensioner bearing failure can occur, necessitating belt and tensioner replacement.

Ignition Coils:

Individual ignition coil failure can cause misfires and rough running.

📚 Vehicle History

Brand Heritage

Holden Context:

Re-badged Daewoo models for the Australian market, following GM's acquisition of Daewoo.

Model Evolution

Daewoo Matiz Kalos Origin:

These models originated from Daewoo, with significant design and engineering input from Italdesign Giugiaro for the Kalos.

Production

Manufacturing Locations:

South Korea (Daewoo), assembly may have occurred in other locations for specific markets.

🏆 Awards & Recognition

Recognitions

Design Awards:

Daewoo Kalos received notable design commendations for its styling.