🏷️ Basic Information

Make:

Daewoo

Model:

Racer

Engine Codes Covered:

2A OHV, 2B OHC

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and owners seeking detailed self-help for their Daewoo Racer.

Value Proposition:

Provides comprehensive, dealership-level repair and maintenance information for the Daewoo Racer, enabling owners to perform repairs themselves, saving on labor costs.

Ease Of Use:

Designed for easy self-repair with detailed instructions and searchable content.

Customer Support:

Email support available for inquiries.

📋 Manual Details

Systems Covered:

General information, Routine Maintenance and Servicing, Engine (2A OHV, 2B OHC), Cooling/Heating/Ventilation, Fuel and Exhaust/Carburetor, Starting and Charging System, Electronic Ignition System, Braking System, Suspension and Steering, Bodywork and Fittings, Body Electrical System, Wiring Diagram

Index Availability:

Yes, includes an index for quick navigation.

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

Compatibility:

Windows, Mac

📖 Manual Coverage

Powertrain:

Engine (2A OHV, 2B OHC), Fuel System, Exhaust System, Starting System, Charging System, Ignition System

Chassis:

Braking System, Suspension System, Steering System

Electrical:

Body Electrical System, Electronic Ignition System, Starting and Charging System, Wiring Diagrams

Body And Interior:

Bodywork and Fittings, Cooling/Heating/Ventilation

Cooling System:

Radiator, water pump, thermostat, hoses, heater core, fan operation.

Heating And Ventilation System:

Blower motor, air intake control, ducting, climate controls.

Fuel And Exhaust System:

Fuel tank, fuel pump, fuel lines, carburetor/EFI, exhaust manifold, catalytic converter, muffler, pipes.

Starting And Charging System:

Battery, starter motor, alternator, voltage regulator, wiring.

Bodywork And Fittings:

Door mechanisms, hinges, latches, interior trim, glass, body panels, bumpers.

Body Electrical System:

Lighting (headlights, taillights, interior), wipers, horn, power windows/locks (if equipped), instrument cluster, warning lights.

Maintenance Procedures:

Routine Maintenance, Servicing, Fluid Changes, Filter Replacements, Lubrication

Repair Procedures:

Engine Repair (OHV/OHC), Fuel System Repair, Ignition System Repair, Brake System Repair, Suspension Repair, Steering Repair, Electrical Component Repair, Bodywork Repair

Diagnostics And Troubleshooting:

Troubleshooting guides for various systems, Diagnostic procedures for engine and electrical issues

Engine Overhaul Procedures:

Covers engine disassembly, inspection, repair, and reassembly for both OHV and OHC variants.

Suspension And Steering Repair:

Detailed procedures for replacing ball joints, tie rod ends, shock absorbers, springs, and steering rack/box.

Braking System Service:

Includes procedures for brake pad/shoe replacement, caliper/wheel cylinder servicing, brake fluid bleeding, and parking brake adjustments.

Depth:

Comprehensive, covering from basic maintenance to in-depth repairs and diagnostics. Includes detailed step-by-step instructions and technical specifications.

Wiring Diagrams:

Includes detailed wiring diagrams for various vehicle systems, crucial for electrical troubleshooting and repairs.

Torque Specifications:

Provides critical torque values for engine components, suspension, brakes, and other fasteners.

Diagnostic Charts:

Likely includes symptom-to-cause diagnostic charts for common issues.

📊 Manual Specifications

File Format:

PDF

Searchability:

Searchable within the PDF document

Print Quality:

Assumed to be standard digital PDF quality, suitable for printing.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

File Size Indication:

Typically ranging from 50MB to 200MB depending on the number of diagrams and detail level.

⚙️ Engine Specifications

Engine Type:

2A OHV

Engine Configuration:

Inline 4-cylinder, Overhead Valve (OHV)

Displacement Approx:

1.5 Liters (1498 cc)

Valve Train:

OHV (Pushrods and Rocker Arms)

Engine Type:

2B OHC

Engine Configuration:

Inline 4-cylinder, Overhead Camshaft (OHC)

Displacement Approx:

1.5 Liters (1498 cc) / 1.6 Liters (1598 cc)

Valve Train:

OHC (Camshaft in Cylinder Head)

Horsepower Range Approx:

70-90 HP (Varies by specific engine and tuning)

Torque Range Approx:

120-140 Nm (Varies by specific engine and tuning)

Fuel Delivery:

Carburetor (likely Zenith-Stromberg or similar for OHV, potentially Fuel Injection for OHC variants)

Ignition Type:

Electronic Ignition

🔧 Transmission

Type:

5-Speed Manual

Type:

3-Speed Automatic

Clutch Type:

Hydraulic, Dry Single Plate

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 (Consult manual for exact spec)

Automatic Transmission Fluid:

Dexron III or equivalent (Consult manual for exact spec)

📐 Dimensions

Body Styles Covered:

Likely Sedan, Hatchback, and potentially Coupe/Convertible variants (based on model history).

Curb Weight Approx:

950-1100 kg (Varies by body style and equipment)

🛡️ Safety Features

Safety Standards:

Likely meets standards of its production era; no specific rating agencies mentioned in product info.

Braking System:

Front Disc, Rear Drum brakes common for the era. Manual covers ABS if equipped on later models.

Restraints:

Seatbelts. May cover airbag systems if equipped on later variants.

💡 Technology Features

Features:

Basic AM/FM radio, cassette player (typical for the era). Manual covers installation and repair of these components.

Features:

None explicitly mentioned for this model era, focus is on core mechanical and electrical systems.

Features:

N/A

🔧 Maintenance

Oil Change Interval Approx:

Every 5,000-7,500 km or 6-12 months (Consult manual for exact spec and oil type).

Spark Plug Replacement Interval Approx:

Every 30,000-50,000 km (Depends on spark plug type).

Timing Belt Replacement Interval Approx:

Every 60,000-100,000 km for OHC engines (Critical to follow, OHV may have chain).

Engine Oil Spec Approx:

API SG or SH, SAE 10W-30 or 10W-40 (Consult manual for exact spec).

Coolant Spec:

Ethylene Glycol based, 50/50 mix with distilled water. Consult manual for specific additive package.

Brake Fluid Spec:

DOT 3 or DOT 4 (Consult manual for exact spec).

Gear Oil Differential Spec:

API GL-4 or GL-5, SAE 80W-90 (for manual transmissions; differential fluid spec depends on drivetrain layout if AWD was an option).

Common Problems:

Corrosion, ignition system component failure (e.g., distributor, coil), carburetor issues (stalling, rough idle), suspension wear (bushings, ball joints), aging electrical components.

Common Problems Engine:

Oil leaks from seals and gaskets, potential head gasket issues on older engines, carbon buildup.

📚 Vehicle History

Brand:

Daewoo Motor Company

Base Platform:

Based on the GM T-Platform, shared with Opel Kadett and Chevrolet Cavalier/Spectrum.

Production Years:

Produced from approximately 1986 to 1994 (as Daewoo Racer).

Manufacturing Location:

South Korea