Daewoo Tico 1991 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1991 Codes Vin Prefix: KDA Chassis Code: KLY3 👋 Introduction Market Position Category: Ultra-Compact City Car Target Audience: First-time car buyers,...

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Type: Car

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Sku: 27117

Tags: 1991 Car Daewoo Tico

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Vin Prefix:

Chassis Code:

👋 Introduction

Market Position

Category:

Ultra-Compact City Car

Target Audience:

First-time car buyers, budget-conscious consumers, city dwellers seeking economical transportation.

Competitive Analysis

Key Competitors:

Suzuki Alto, Kia Pride (later models), Hyundai Pony, Fiat Cinquecento, Ford Festiva.

Key Features

Unique Selling Proposition:

Extremely compact size for urban maneuverability, fuel efficiency, affordability.

Design Inspiration:

Licensed design from Suzuki Cervo/Alto (first generation).

📋 Manual Details

Coverage Areas

Coverage Level:

Complete Factory Service Repair

Geographic Coverage:

Global (reflecting factory standards)

Page Count

Estimated Pages:

Hundreds (specific count not provided, but implied comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Primary Language:

English (assumed for widespread sales, may have original Korean)

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair procedures, overhaul, specifications for all components (e.g., cylinder head, pistons, crankshaft, timing system, cooling, lubrication).

Fuel System:

Carburetor system diagnosis and repair, fuel pump, fuel lines, fuel filter replacement, emissions control.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing adjustment, troubleshooting.

Transmission:

Manual transmission (MT) repair, clutch system, gear shifting mechanisms, lubricant specifications, troubleshooting.

Brakes:

Hydraulic system diagnosis, drum brake repair (front/rear), brake fluid specifications, bleeding procedures, parking brake system.

Suspension:

Front MacPherson strut, rear torsion beam, shock absorber replacement, spring replacement, alignment specifications.

Steering:

Manual steering rack diagnosis and repair, steering column, tie rod ends, ball joints.

Electrical System:

Wiring diagrams, fuse box layout, battery, starter motor, alternator, lighting system, horn, wipers, power windows (if equipped), instrument cluster.

Cooling System:

Radiator, fan, water pump, thermostat, coolant type and capacity, heater core.

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), muffler, pipes, gaskets, mounting hardware.

Body And Chassis:

Body panel repair, door mechanisms, hinges, locks, glass replacement, interior trim removal/installation.

HVAC:

Heater system components, blower motor, control panel, ducting.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake adjustments.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Rebuilding:

Engine, transmission, and major component overhaul procedures.

Torque Specifications:

Detailed torque values for all critical fasteners.

Alignment Procedures:

Wheel alignment angles and specifications.

Electrical Diagnostics:

Testing procedures for sensors, actuators, and electrical circuits.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagrams and specifications.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text-based PDF (standard for factory manuals).

Print Quality

Printability:

Printable in its entirety or select pages.

Binding Type

Binding Style:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F8CV (Daewoo designation for Suzuki F8B variant)

Configuration:

Inline 3-cylinder, SOHC

Displacement:

796 cc (0.8 Liters)

Performance

Horsepower:

Approx. 39 hp @ 5500 rpm

Torque:

Approx. 61 Nm (45 lb-ft) @ 3500 rpm

Fuel System

Fuel Delivery:

Carburetor (e.g., single-barrel Hitachi or similar)

Fuel Type:

Unleaded Gasoline

Engine Features

Cooling Type:

Water-cooled

Lubrication Type:

Forced lubrication with oil pump

Ignition Timing Base:

Specific value (e.g., 5-7 degrees BTDC) would be in manual.

Idle Speed:

Specific RPM range (e.g., 850 +/- 50 rpm) would be in manual.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (MT)

Optional

Transmission Type:

3-speed Automatic Transmission (AT) (less common, availability varies by market)

Features

Clutch Type:

Single dry plate, diaphragm spring

Transmission Fluid Type:

GL-4 Hypoid Gear Oil (SAE 75W-90 or 80W-90)

Transmission Fluid Capacity:

Approx. 2.0 Liters (for MT)

📐 Dimensions

Exterior

Length:

3375 mm (132.9 inches)

Width:

1495 mm (58.9 inches)

Height:

1410 mm (55.5 inches)

Wheelbase:

2300 mm (90.6 inches)

Front Track:

1300 mm (51.2 inches)

Rear Track:

1290 mm (50.8 inches)

Weights

Curb Weight:

Approx. 650-700 kg (1430-1540 lbs) depending on equipment

Gross Vehicle Weight Rating:

Approx. 1100 kg (2425 lbs)

Cargo

Cargo Volume:

Small, practical for its size, rear seats typically fold for extended space.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Limited official ratings for this era and market segment. Likely performed to country-specific safety standards of the time.

Active Features

Brakes:

Front ventilated disc, Rear drum.

Steering Assist:

Manual Steering (no power assist)

Passive Features

Seatbelts:

Standard 3-point front seatbelts, 2-point rear seatbelts.

Airbags:

Not standard for 1991 model, availability varied by market and trim.

Chassis Reinforcement:

Basic structural integrity for its class.

💡 Technology Features

Infotainment

Radio:

Basic AM/FM radio, often with a single cassette player. Aftermarket options are common.

Driver Assistance

Not typically equipped on the 1991 model.

Traction Control:

Not equipped.

Connectivity

Bluetooth:

Not equipped. Aftermarket integration possible.

Instrumentation

Dashboard:

Minimalist design, including speedometer, fuel gauge, temperature gauge, and warning lights.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 10,000 km (6,000 miles).

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Coolant Change:

Every 2 years or 40,000 km (24,000 miles).

Transmission Fluid Change:

Every 40,000 km (24,000 miles) or 2 years.

Brake Fluid Change:

Every 2 years.

Fluid Specifications

Engine Oil Grade:

API SG or SH, SAE 10W-30 or 10W-40 (depending on climate).

Engine Oil Capacity:

Approx. 3.2 Liters (3.4 US Quarts) with filter.

Coolant Type:

Ethylene Glycol based antifreeze/coolant (mix 50/50 with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Complaints:

Carburetor tuning issues, potential for rust in older vehicles, minor electrical gremlins, wear on suspension components due to age.

Performance Degradation:

Engine power can be significantly affected by ignition timing, fuel mixture, and valve clearances if not maintained.

📚 Vehicle History

Brand Heritage

Parent Company:

Originally Daewoo Motor Co., Ltd., South Korea. Part of the Daewoo Group conglomerate.

Model Evolution

Predecessor:

No direct predecessor within Daewoo; it was an entry into the microcar segment.

Successor:

Daewoo Matiz (later models).

Production

Production Start Year:

Production End Year:

Manufacturing Location:

South Korea

Licensing:

Based on Suzuki Cervo/Alto (SS30/SS40 platform).

🏆 Awards & Recognition

Recognitions

Market Recognition:

Gained popularity in certain markets for its affordability and low running costs, often used as a first car or for economical city commuting.

Ratings

Fuel Economy:

Excellent for its era, typically achieving high miles per gallon (MPG) in city driving.