Engine Mechanical:
Complete overhaul, component testing, diagnosis, and repair of engine block, cylinder head, pistons, crankshaft, camshafts, valves, timing systems.
Engine Performance:
Ignition system, fuel delivery, emission controls, intake and exhaust systems, diagnostics for performance issues.
Transmission Manual:
Clutch, gearbox operation, gear replacement, bearing inspection, shift mechanism, fluid service.
Transmission Automatic:
Internal components, torque converter, valve body, hydraulic systems, electronic controls (if applicable), fluid service.
Braking System:
Hydraulic system, brake lines, master cylinder, brake boosters, caliper/wheel cylinder overhaul, brake pad/shoe replacement, rotor/drum servicing, parking brake.
Suspension System:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, wheel bearing service.
Steering System:
Steering gear box, power steering pump, hoses, steering column, tie rods, steering linkage, alignment procedures.
Electrical System Power:
Battery, alternator, starter motor, charging system diagnostics.
Electrical System Lighting:
Headlights, taillights, interior lights, indicator lights, bulb specifications, wiring repair.
Electrical System Accessories:
Wipers, horn, power windows, door locks, radio, accessory circuits.
Body And Chassis Structure:
Body panels, frame components, door mechanisms, hood, trunk, bumper repair and adjustment.
HVAC System:
Evaporator, condenser, compressor, refrigerant lines, blower motor, heater core, control panel diagnosis and repair.
Fuel System Components:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure testing.
Exhaust System Components:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, gasket replacement.
Cooling System Components:
Radiator, coolant hoses, thermostat, water pump, cooling fan, coolant specifications.
Interior Trim:
Seat removal/installation, dashboard components, interior paneling, carpet, headliner.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Scheduled Maintenance:
Detailed service intervals for all major components and systems.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues across all vehicle systems.
Repair Procedures:
Comprehensive instructions for component removal, repair, reassembly, and adjustment.
Engine Rebuild:
Detailed procedures for engine disassembly, cleaning, inspection, component replacement, and reassembly.
Transmission Rebuild:
Instructions for complete transmission disassembly, overhaul, and reassembly.
Brake System Overhaul:
Detailed steps for replacing brake pads, rotors, calipers, and bleeding the brake system.
Suspension Component Replacement:
Guidance on replacing struts, shocks, control arms, and other suspension parts.
Electrical Troubleshooting:
Utilizing wiring diagrams to diagnose and repair electrical faults.
Body Repair:
Procedures for panel alignment, door adjustments, and minor bodywork.
Air Conditioning Service:
Refrigerant handling, system charging, leak detection, and component replacement.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Charts:
Inclusion of diagnostic flowcharts and symptom-based troubleshooting tables.
Torque Specifications:
Detailed torque values for all fasteners critical to engine, chassis, and transmission components.
Clearances And Tolerances:
Specifications for component clearances and assembly tolerances during rebuilds.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (Check manual for specific recommendations).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles).
Transmission Fluid Change:
Manual: Every 40,000 km (24,000 miles). Automatic: Every 30,000 km (18,000 miles) or as specified.
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 (Refer to manual for precise viscosity and capacity).
Coolant:
Ethylene glycol based coolant (50% mixture with distilled water), Green or Orange type (Refer to manual for specific type and capacity).
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for exact specification and capacity).
Power Steering Fluid:
If equipped, typically Dexron II/III or ATF (Refer to manual).
Engine Performance:
Potential for rough idling or misfires due to carburetor or early fuel injection system issues, vacuum leaks.
Electrical System:
Corrosion in connectors, aging wiring harnesses, issues with alternator or starter due to age.
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings due to the vehicle's age and basic suspension design.
Rust And Corrosion:
Common in older vehicles, particularly in areas exposed to salt or moisture. Check for rust on body panels, sills, and undercarriage.
Cooling System:
Leaking hoses, thermostat failure, or radiator blockages due to age.