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Daewoo Tico 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1997 Codes Model Code: Unknown (Specific to Daewoo Tico 1997) Chassis Code: Unknown (Specific to Daewoo Tico 1997) 👋 Introduction Market...
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Type: Car
Vendor:
Sku: 27183
Daewoo Tico 1997 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
1997
Codes
Model Code:
Unknown (Specific to Daewoo Tico 1997)
Chassis Code:
Unknown (Specific to Daewoo Tico 1997)
👋 Introduction
Market Position
Segment:
Subcompact City Car
Target Audience:
Budget-conscious urban commuters, first-time car buyers, economical transportation seekers.
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride, Hyundai Excel, various city cars from Japanese manufacturers of the era.
Key Features
Vehicle Attributes:
Compact size for maneuverability, fuel efficiency, low purchase price, simple mechanicals.
Manual Value Proposition:
Provides essential factory-level technical data for maintaining and repairing the Daewoo Tico, enabling cost-effective ownership.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Heating And Air Conditioning:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Interior Components:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'complete' and 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (Assumed from product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, diagnosis, and repair of engine block, cylinder head, pistons, crankshaft, camshafts, valves, timing systems.
Engine Performance:
Ignition system, fuel delivery, emission controls, intake and exhaust systems, diagnostics for performance issues.
Transmission Manual:
Clutch, gearbox operation, gear replacement, bearing inspection, shift mechanism, fluid service.
Transmission Automatic:
Internal components, torque converter, valve body, hydraulic systems, electronic controls (if applicable), fluid service.
Braking System:
Hydraulic system, brake lines, master cylinder, brake boosters, caliper/wheel cylinder overhaul, brake pad/shoe replacement, rotor/drum servicing, parking brake.
Suspension System:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, wheel bearing service.
Steering System:
Steering gear box, power steering pump, hoses, steering column, tie rods, steering linkage, alignment procedures.
Electrical System Power:
Battery, alternator, starter motor, charging system diagnostics.
Electrical System Lighting:
Headlights, taillights, interior lights, indicator lights, bulb specifications, wiring repair.
Electrical System Accessories:
Wipers, horn, power windows, door locks, radio, accessory circuits.
Body And Chassis Structure:
Body panels, frame components, door mechanisms, hood, trunk, bumper repair and adjustment.
HVAC System:
Evaporator, condenser, compressor, refrigerant lines, blower motor, heater core, control panel diagnosis and repair.
Fuel System Components:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure testing.
Exhaust System Components:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, gasket replacement.
Cooling System Components:
Radiator, coolant hoses, thermostat, water pump, cooling fan, coolant specifications.
Interior Trim:
Seat removal/installation, dashboard components, interior paneling, carpet, headliner.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Scheduled Maintenance:
Detailed service intervals for all major components and systems.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues across all vehicle systems.
Repair Procedures:
Comprehensive instructions for component removal, repair, reassembly, and adjustment.
Engine Rebuild:
Detailed procedures for engine disassembly, cleaning, inspection, component replacement, and reassembly.
Transmission Rebuild:
Instructions for complete transmission disassembly, overhaul, and reassembly.
Brake System Overhaul:
Detailed steps for replacing brake pads, rotors, calipers, and bleeding the brake system.
Suspension Component Replacement:
Guidance on replacing struts, shocks, control arms, and other suspension parts.
Electrical Troubleshooting:
Utilizing wiring diagrams to diagnose and repair electrical faults.
Body Repair:
Procedures for panel alignment, door adjustments, and minor bodywork.
Air Conditioning Service:
Refrigerant handling, system charging, leak detection, and component replacement.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Charts:
Inclusion of diagnostic flowcharts and symptom-based troubleshooting tables.
Torque Specifications:
Detailed torque values for all fasteners critical to engine, chassis, and transmission components.
Clearances And Tolerances:
Specifications for component clearances and assembly tolerances during rebuilds.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Likely searchable text within the PDF, enabling quick content discovery.
Print Quality
Quality:
High-quality scans or digital original, suitable for printing individual pages or the entire document.
Binding Type
Binding:
N/A (Digital PDF format, printing is user-dependent)
Paper Type
Paper Type:
N/A (Digital PDF format, printing is user-dependent)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke
Displacement:
796 cc (0.8 L)
Bore X Stroke:
68.5 mm x 72.0 mm
Compression Ratio:
9.3:1 (Typical for this engine)
Valvetrain:
SOHC (Single Overhead Camshaft), 12 valves (4 per cylinder)
Performance
Horsepower:
Approx. 37-41 PS (27-30 kW) at 5500 rpm (Varies by specific market/tuning)
Torque:
Approx. 56-60 Nm (41-44 lb-ft) at 3000 rpm (Varies by specific market/tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (Early models/specific markets)
Fuel Type:
Unleaded Gasoline (Octane rating to be specified in manual)
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition Type:
Electronic Ignition (Distributorless or Distributor type depending on market/variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (Less common)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,340 mm (131.1 in)
Width:
Approx. 1,495 mm (58.9 in)
Height:
Approx. 1,400 mm (55.1 in)
Wheelbase:
Approx. 2,315 mm (91.1 in)
Weights
Curb Weight:
Approx. 700-750 kg (1543-1653 lbs) (Varies by equipment)
Gross Vehicle Weight Rating:
Typically around 1100-1200 kg (Refer to manual for exact GVWR)
Cargo
Cargo Volume:
Limited, designed primarily for passenger transport; rear seats are often foldable for increased capacity.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official safety ratings available for this model from major agencies like NHTSA or Euro NCAP due to its market and era. Likely basic structural integrity for its class.
Active Features
ABS:
Optional or not available on all models.
Traction Control:
Not typically available.
Passive Features
Airbags:
Driver airbag (standard on many models), Passenger airbag (optional or not available).
Seatbelts:
Standard three-point seatbelts for front occupants, lap belts for rear. Pre-tensioners may be present on some variants.
Body Structure:
Reinforced safety cage and crumple zones designed to meet standards of the time.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a cassette player. CD players were rare or aftermarket.
Display:
Analog gauges for speed, RPM, fuel, and temperature. No central display screen.
Driver Assistance
Features:
Minimal; primarily focused on basic mechanical operation. No advanced driver assistance systems (ADAS) present.
Connectivity
Features:
No factory-installed Bluetooth, USB ports, or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (Check manual for specific recommendations).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles).
Transmission Fluid Change:
Manual: Every 40,000 km (24,000 miles). Automatic: Every 30,000 km (18,000 miles) or as specified.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 (Refer to manual for precise viscosity and capacity).
Coolant:
Ethylene glycol based coolant (50% mixture with distilled water), Green or Orange type (Refer to manual for specific type and capacity).
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for exact specification and capacity).
Power Steering Fluid:
If equipped, typically Dexron II/III or ATF (Refer to manual).
Known Issues
Engine Performance:
Potential for rough idling or misfires due to carburetor or early fuel injection system issues, vacuum leaks.
Electrical System:
Corrosion in connectors, aging wiring harnesses, issues with alternator or starter due to age.
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings due to the vehicle's age and basic suspension design.
Rust And Corrosion:
Common in older vehicles, particularly in areas exposed to salt or moisture. Check for rust on body panels, sills, and undercarriage.
Cooling System:
Leaking hoses, thermostat failure, or radiator blockages due to age.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motor Company was a South Korean automotive manufacturer, established in 1982 and later acquired by General Motors.
Model Evolution
Development:
The Tico was developed as a successor to the Daewoo Matiz (which was originally designed by Italdesign Giugiaro and sold as the Daewoo Tico in some markets). The Tico itself was based on the Japanese Suzuki Alto platform, licensed from Suzuki.
1997 Model Year:
Represents a specific iteration within the Tico's production run. Minor updates and feature changes may have occurred from earlier or later years.
Production
Production Period:
1991-2001 (Original Daewoo Tico/Fino)
Manufacturing Locations:
Primarily South Korea, with some assembly also taking place in other countries.
🏆 Awards & Recognition
Recognitions
Awards:
The Daewoo Tico did not receive significant industry awards for performance or luxury. Its recognition was primarily as an affordable and economical urban transport solution in its target markets.
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