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Daewoo Tico 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 2000 Engine Codes: F8CV (3-cylinder, 796cc, naturally aspirated gasoline) Chassis Codes: KL1R Generation Generation: First Generation (1991-2001) 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 28511
Daewoo Tico 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
2000
Engine Codes:
F8CV (3-cylinder, 796cc, naturally aspirated gasoline)
Chassis Codes:
KL1R
Generation
Generation:
First Generation (1991-2001)
👋 Introduction
Market Position
Segment:
Subcompact city car, economy car.
Target Audience:
Budget-conscious buyers, first-time car owners, urban commuters.
Competitive Analysis
Key Competitors:
Suzuki Alto, Daihatsu Cuore, Fiat Cinquecento/Seicento, Kia Pride, Hyundai Pony.
Key Features
Distinctive Attributes:
Compact dimensions, exceptional fuel economy, affordable purchase price, maneuverability in urban environments, surprisingly spacious interior for its size.
📋 Manual Details
Coverage Areas
All Models Trims Transmissions:
Yes
All Engines
Engine Coverage:
F8CV (796cc)
Page Count
Estimated Pages:
300+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, emissions control, cooling system, lubrication system, fuel system (carburetor/early injection), ignition system, starting system, charging system.
Transmission:
Manual transmission (4-speed and 5-speed), clutch system, gearbox overhaul, shift linkage, fluid specifications, maintenance.
Drivetrain:
Front-wheel drive system, differential, drive axles, CV joints, maintenance, and repair.
Suspension:
Front independent suspension (MacPherson struts), rear torsion beam axle, shock absorbers, springs, bushings, wheel alignment specifications, repair procedures.
Steering:
Rack and pinion steering system, steering column, power steering (if equipped on specific trims), tie rods, maintenance, and adjustments.
Brakes:
Front disc brakes, rear drum brakes, brake fluid specifications, hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, parking brake system, ABS (if equipped on later models).
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, fuses, relays, wiring diagrams for all major components, instrument cluster, power windows/locks (if equipped).
Body And Chassis:
Body panel repair, door mechanisms, interior trim removal and installation, chassis lubrication, rust prevention, structural component repair.
Heating Ventilation And Air Conditioning:
HVAC system operation, blower motor, heater core, evaporator, refrigerant (R134a), diagnosis and repair.
Emissions Control:
Emission control devices, EGR system (if applicable), catalytic converter, oxygen sensor operation, troubleshooting emission-related faults.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake fluid flush, coolant flush, timing belt inspection/replacement (if applicable), general lubrication.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes interpretation (if applicable to the era), step-by-step diagnostic flowcharts.
Repair:
Detailed disassembly and reassembly procedures for all major and minor components, including engine, transmission, suspension, brakes, steering, electrical systems, and body.
Diagnostics:
Engine performance diagnostics, fuel system diagnostics, ignition system diagnostics, electrical system troubleshooting, starter and charging system testing.
Installation:
Procedures for replacing components such as alternators, starters, water pumps, radiators, brake pads/rotors, clutch kits, and suspension parts.
Adjustments:
Carburetor adjustments, ignition timing settings, valve clearance adjustments, parking brake adjustments, clutch pedal adjustments.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High-resolution scans ensuring clear text and diagrams, searchable text for efficient information retrieval.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated gasoline.
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
72.0 mm x 66.0 mm
Compression Ratio:
9.3:1
Performance
Horsepower Ps:
39 PS @ 5,500 rpm
Torque Lb-Ft:
56 Nm (41 lb-ft) @ 3,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for 2000 model year, earlier models may have used carburetors.
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based ignition system depending on specific market and build date.
ECU:
Engine Control Unit (ECU) for fuel and ignition management.
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission.
Optional
Transmission Type:
3-speed Automatic Transmission (less common).
Features
Clutch Type:
Single dry plate, hydraulically operated.
Gear Ratios:
Manual: Ratios vary by specific 4-speed or 5-speed gearbox fitted. Automatic: 3 specific forward gear ratios.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil.
Automatic Transmission Fluid:
Dexron III or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3,335 mm (131.3 in)
Width:
Approx. 1,495 mm (58.9 in)
Height:
Approx. 1,470 mm (57.9 in)
Wheelbase:
Approx. 2,160 mm (85.0 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Interior
Seating Capacity:
4-5 occupants (2 front, 2-3 rear).
Weights
Curb Weight:
Approx. 700 - 750 kg (1,543 - 1,653 lbs) depending on trim and equipment.
Gross Vehicle Weight Rating:
Approx. 1,150 kg (2,535 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for the 2000 model year. Early 1990s safety standards applied.
Active Features
Braking System:
Front disc, rear drum. ABS was an option on some later models, but unlikely on standard 2000 Tico.
Seatbelts:
3-point seatbelts for front occupants, 2-point or 3-point for rear (market dependent).
Passive Features
Airbags:
Driver airbag may have been standard or optional on higher trims, passenger airbag generally not available on this generation.
Chassis Structure:
Reinforced passenger safety cell (typical for its era).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. CD player was rare on this generation.
Speakers:
Typically 2 front speakers.
Driver Assistance
Features:
Minimal driver assistance features. Primarily basic vehicle controls and safety equipment for the era.
Connectivity
Features:
No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Fuel Filter Replacement:
Every 30,000 km (18,000 miles) or 24 months.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or 18 months. Use of correct type is crucial.
Timing Belt Replacement:
While the F8CV has a timing chain on some versions, certain belt-driven variants existed or were based on models that did. If belt-driven, typically 60,000-90,000 km (36,000-55,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US Quarts) with filter change.
Engine Oil Viscosity:
SAE 10W-30 or 10W-40 API SG/SH or higher.
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Capacity approx. 4.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Corrosion/rust (especially wheel arches, sills), occasional carburetor issues (if equipped), minor electrical gremlins, worn suspension bushings, clutch wear.
Engine Reliability:
The F8CV engine is generally robust and simple, but proper maintenance is key. Valve clearances may need periodic adjustment.
📚 Vehicle History
Brand Heritage
Daewoo Motors:
Daewoo Motor Company was a South Korean automaker that operated from 1982 to 2011. Known for producing licensed models from other manufacturers and developing its own designs.
Model Evolution
Tico Origins:
The Daewoo Tico was based on the Suzuki Alto (second generation, model code HA11S/HA21S). Daewoo licensed production rights from Suzuki.
Tico Lifespan:
Produced from 1991 to 2001. The 2000 model represents the later stages of the first generation.
Production
Manufacturing Locations:
Primarily South Korea. Also assembled in other countries through CKD kits or local partnerships.
Sales Markets:
Sold in South Korea, Europe (various countries), Australia, and other emerging markets.
🏆 Awards & Recognition
Recognitions
Award History:
No specific major awards are widely documented for the Daewoo Tico. It was positioned as an entry-level, affordable vehicle.
Ratings
Fuel Economy Ratings:
Generally praised for excellent fuel economy, often achieving over 40-50 MPG (US) depending on driving conditions.
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