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Daewoo Tico 1991-2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Generation Generation Name: First Generation (DB Series) Generation Years: 1991-2001 Codes Chassis Codes: DB11 👋 Introduction Market Position Market Segment: Subcompact City...
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Sku: 14585
Daewoo Tico 1991-2001 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Generation
Generation Name:
First Generation (DB Series)
Generation Years:
1991-2001
Codes
Chassis Codes:
DB11
👋 Introduction
Market Position
Market Segment:
Subcompact City Car
Target Audience:
Budget-conscious urban commuters, first-time car buyers.
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride, Hyundai Pony.
Key Features
Design Philosophy:
Compact, fuel-efficient, affordable, simple mechanics.
Unique Selling Proposition:
Extremely compact dimensions for urban maneuverability and parking ease.
📋 Manual Details
Coverage Areas
Covered Model Years:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Estimated Page Count:
Over 300
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, timing belt, lubrication, cooling system, fuel delivery, exhaust.
Engine Electrical:
Ignition system, starting and charging systems, fuel injection system (ECI), sensors, ECU diagnosis.
Transmission Manual:
Clutch system, gearbox overhaul, shifting mechanisms, drive shafts.
Transmission Automatic:
Not applicable for standard Tico models.
Brakes:
Front disc and rear drum brake systems, hydraulic lines, master cylinder, power booster, parking brake.
Suspension:
Front MacPherson struts, rear torsion beam, shock absorbers, springs, control arms, steering linkage.
Steering:
Manual steering rack and pinion system, steering column, tie rods, universal joints.
Body And Chassis:
Body panel repair, doors, windows, bumpers, interior trim, chassis lubrication points.
Electrical System:
Wiring diagrams, lighting systems, wipers and washers, horn, interior controls, fuse box layout.
Heating And Ventilation:
HVAC system components, blower motor, heater core, controls.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, injectors.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, tire rotation.
Troubleshooting:
Diagnostic charts for common drivability issues, electrical faults, starting problems.
Engine Repair:
Piston and ring replacement, cylinder head gasket replacement, valve stem seals, bearing replacement.
Transmission Repair:
Clutch disc replacement, gearbox component replacement, synchro ring replacement.
Brake System Repair:
Brake pad and shoe replacement, caliper and wheel cylinder overhaul, brake bleeding.
Suspension And Steering Repair:
Strut replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement.
Electrical Diagnostics:
Component testing, wiring harness repair, sensor troubleshooting.
Body Repair:
Door hinge adjustment, glass replacement, trim panel removal and installation.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed specifications, torque values, diagnostic procedures, and overhaul instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for viewing diagrams and illustrations)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-3, Naturally Aspirated
Engine Code:
F8C
Displacement:
796 cc
Bore X Stroke:
72.0 mm x 66.0 mm
Compression Ratio:
8.3:1 (approx.)
Performance
Horsepower:
39 hp @ 5500 rpm (early models), 40 hp @ 5500 rpm (later models)
Torque:
57 Nm @ 3000 rpm (early models), 59 Nm @ 3200 rpm (later models)
Fuel System
Fuel Delivery:
Carburetor (early models), Electronic Multi-Point Fuel Injection (MPI) (later models, often designated as Tico-i).
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
30 Liters (approx.)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
3-speed Automatic (rarely offered, primarily in specific markets)
Features
Gear Ratios:
Specific ratios detailed in manual.
Clutch Type:
Dry, Single Plate, Diaphragm Spring
📐 Dimensions
Exterior
Length:
3,340 mm
Width:
1,400 mm
Height:
1,395 mm
Wheelbase:
2,300 mm
Ground Clearance:
150 mm (approx.)
Weights
Curb Weight:
630 - 660 kg (depending on trim and equipment)
Gross Vehicle Weight:
1000 kg (approx.)
🛡️ Safety Features
Ratings
Crash Test Results:
Not extensively tested by major safety organizations due to its market and era. Likely to have minimal safety features.
Active Features
Active Safety Systems:
Basic braking system, no ABS or stability control.
Passive Features
Passive Safety Features:
Seat belts (front likely standard, rear optional or basic lap belts), reinforced chassis structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, optional cassette player. Limited features, no digital displays or advanced connectivity.
Driver Assistance
Driver Assistance Features:
None standard. Focus on basic transportation.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 - 7,500 km or 6 months, whichever comes first.
Air Filter:
Inspect every 10,000 km, replace as needed.
Spark Plugs:
Replace every 30,000 - 40,000 km.
Timing Belt:
Replace every 60,000 - 80,000 km or 4-5 years (critical maintenance item).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check specific climate recommendations in manual).
Coolant Type:
Ethylene glycol-based, 50/50 mix with distilled water. Daewoo recommended coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 (manual transmission).
Known Issues
Common Issues:
Carburetor tuning issues, ignition system problems (distributor, coil), water pump leaks, clutch wear, suspension component wear (ball joints, tie rods), potential rust in certain climates, electrical connector corrosion.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea (originally Daewoo Motor Company)
Model Evolution
Development Basis:
Based on the Suzuki Alto (second generation, SA410), with Daewoo proprietary styling and powertrain updates.
Facelifts:
Minor cosmetic updates, including grille, headlights, and interior trim changes throughout its production run. Introduction of fuel-injected ('Tico-i') models in later years.
Production
Production Period:
1991-2001
Manufacturing Locations:
South Korea (primarily)
Discontinuation:
Replaced by the Daewoo Matiz (later Chevrolet Spark).
🏆 Awards & Recognition
Recognitions
Notable Awards:
None widely publicized. Marketed primarily on affordability and practicality.
Ratings
Consumer Satisfaction:
Variable, often cited for low running costs but basic features and build quality.
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