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1987 DAIHATSU CHARADE CHASSIS Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Year: 1987 Chassis Type: Chassis Service Repair Manual Codes Engine Code Common: CB23 (1.0L), CB47 (1.3L), CD20 (1.3L Diesel) Chassis Code Generation:...
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Type: Car
Vendor:
Sku: 584329
1987 DAIHATSU CHARADE CHASSIS Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Year:
1987
Chassis Type:
Chassis Service Repair Manual
Codes
Engine Code Common:
CB23 (1.0L), CB47 (1.3L), CD20 (1.3L Diesel)
Chassis Code Generation:
G100 Series (Third Generation)
👋 Introduction
Market Position
Segment:
Subcompact hatchback, economy car.
Target Audience:
Budget-conscious consumers, first-time car buyers, enthusiasts seeking affordable and reliable transportation.
Competitive Analysis
Key Competitors 1987:
Honda Civic, Toyota Starlet, Ford Festiva, Suzuki Swift (Geo Metro), Hyundai Excel.
Key Features
Design Philosophy:
Compact, fuel-efficient, reliable, practical design with a focus on affordability and maneuverability.
Notable Innovations:
Optional 4WD on some models, advanced for its time engine technologies (e.g., electronic fuel injection on higher trims).
📋 Manual Details
Coverage Areas
Primary Markets:
Global (Japan, Europe, North America, Australia)
Model Variants Covered:
Hatchback (3-door, 5-door), potentially some sedan variants depending on specific manual revision.
Page Count
Estimated Pages:
400-600 (typical for a comprehensive service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems.
Transmission:
Manual transmission, automatic transmission (if applicable), clutch system, driveline components.
Brakes:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system, bleeding procedures.
Suspension:
Front MacPherson strut suspension, rear torsion beam or independent suspension (model dependent), steering linkage.
Electrical:
Charging system, starting system, lighting, instrumentation, power windows, wipers, horn, fuses, relays, wiring diagrams.
Body:
Body and frame construction, doors, windows, bumpers, interior trim, exterior trim, alignment specifications.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments, brake pad replacement.
Troubleshooting:
Diagnostic charts for common symptoms (e.g., no-start, rough running, braking issues), fault diagnosis for electrical components.
Repair:
Engine component overhauls (e.g., cylinder head, pistons), transmission overhaul, brake caliper/wheel cylinder rebuild, suspension component replacement, starter/alternator repair.
Installation:
Component installation specifications (e.g., torque values for engine mounts, suspension components), accessory installation guidance.
Technical Depth
Diagnostic Procedures:
Detailed diagnostic steps, pinpoint tests, wiring schematics interpretation, pressure testing procedures.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds, including component specifications and clearances.
Specifications:
Detailed torque specifications, clearances, fluid capacities, electrical values, timing specifications.
📊 Manual Specifications
File Format
File Type:
N/A (Printed Format)
Print Quality
Print Quality:
Professional printing, clear diagrams and text.
Binding Type
Binding:
Comb binding or staple binding (common for older aftermarket manuals)
Paper Type
Paper Quality:
Durable paper, designed for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
993cc (CB23), 1298cc (CB47)
Engine Type Common:
Inline-3, Inline-4 Cylinder, SOHC
Performance
Horsepower Cb23:
Approx. 50-55 hp
Torque Cb23:
Approx. 54-58 lb-ft
Horsepower Cb47:
Approx. 65-70 hp
Torque Cb47:
Approx. 73-78 lb-ft
Fuel System
Fuel Delivery Common:
Carburetor (twin-barrel typical) or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Distributor-based)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic (less common)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (4WD/AWD) on select models (e.g., G102).
Specifications
Clutch Type:
Dry single plate (manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 3,670 - 3,800 mm (144.5 - 149.6 inches) depending on body style.
Width:
Approx. 1,600 - 1,630 mm (63.0 - 64.2 inches)
Height:
Approx. 1,380 - 1,440 mm (54.3 - 56.7 inches) depending on body style.
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Weights
Curb Weight:
Approx. 750 - 850 kg (1650 - 1870 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited official crash test data available for this era and vehicle class, often rated as average for its time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes. Optional ABS on some later models, but unlikely for 1987.
Passive Features
Seat Belts:
Standard lap and shoulder belts.
Airbags:
Not available.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often optional. Speaker configuration varies by trim.
Driver Assistance
ABS Availability:
Rare on 1987 models, more common on later generations.
Cruise Control:
Generally not available.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, depending on driving conditions.
Engine Coolant Flush:
Every 2 years or 40,000 km (25,000 miles).
Spark Plug Replacement:
Every 40,000 km (25,000 miles) for standard plugs, longer for platinum/iridium (if applicable).
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-30 or 10W-40 recommended (check manual for precise viscosity and capacity).
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (50/50).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent (if equipped).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, radiator leaks, carburetor issues (stalling, hard starting).
Electrical Gremlins:
Corrosion in wiring harnesses, failure of headlight switches or ignition switches, issues with instrument cluster.
Engine Specifics:
Potential for carbon buildup in 3-cylinder engines, timing belt replacement is critical (typically every 80,000-100,000 km).
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota since 1967, specialized in small, fuel-efficient vehicles, known for its reliability and innovative engineering in the Kei car segment and compact international markets.
Model Evolution
Charade Generations:
The 1987 model belongs to the third generation (G100), which saw significant redesign and introduction of new technologies compared to its predecessors.
Production
Production Years:
The G100 Charade series was produced from 1983 to 1994.
Manufacturing Locations:
Primarily Japan (Daihatsu Motor Co., Ltd.)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Charade was consistently recognized for its fuel efficiency and value in consumer reports and automotive publications of its era.
Ratings
Fuel Economy Ratings:
Excellent for its class, often exceeding 40 MPG (US) on the highway for the 1.0L engine.
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