Segment:
Subcompact car, city car.
Target Audience:
Budget-conscious consumers, first-time car buyers, urban commuters.
Key Competitors:
Suzuki Swift, Nissan Micra/March, Toyota Starlet, Honda City.
Distinguishing Features:
Compact size, excellent fuel economy, reliability, affordability.
Manual Value Proposition:
Provides detailed, authoritative information essential for maintaining and repairing this popular and long-lived model.
Engine Coverage:
Includes all gasoline and diesel engines for the specified years.
Transmission Coverage:
Manual and automatic transmissions.
Chassis Coverage:
Suspension, steering, brakes, chassis components.
Electrical Coverage:
Wiring diagrams, lighting, ignition, accessories, charging system.
Body Coverage:
Exterior and interior body panels, doors, glass, seals.
Estimated Pages:
Approximately 1000+
Type:
Workshop Service and Repair Manual
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system (carburetor and early injection systems).
Engine Performance:
Ignition timing, valve adjustment, compression testing, emission controls.
Powertrain Control:
Carburetor adjustment procedures, basic fuel injection diagnostics (where applicable).
Transmission Manual:
Clutch system, gearbox overhaul, shift linkage.
Transmission Automatic:
Automatic transmission operation, fluid service, basic troubleshooting.
Drivetrain:
Front-wheel drive axle shafts, differential (where applicable).
Suspension Front:
MacPherson strut, springs, dampers, control arms, bushings.
Suspension Rear:
Independent rear suspension (e.g., trailing arm, coil springs), dampers.
Steering:
Rack and pinion steering, steering column, tie rod ends.
Brakes Front:
Disc brake systems, pads, rotors, calipers.
Brakes Rear:
Drum brake systems (primarily) or disc brakes (depending on trim/market), wheel cylinders, shoes, drums, parking brake.
Wheels Tires:
Tire pressure recommendations, wheel torque specifications.
Electrical Charging:
Alternator, voltage regulator, battery testing.
Electrical Ignition:
Distributor, ignition coil, spark plugs, ignition timing.
Electrical Lighting:
Headlights, taillights, interior lighting, bulb types.
Electrical Accessories:
Wipers, horn, power windows (if equipped), central locking (if equipped).
Body Interior:
Seat removal, dashboard trim, headliner, carpets.
Body Exterior:
Door panel removal, fender replacement, bumper installation, glass replacement.
Heating Cooling Systems:
HVAC system, heater core, blower motor, air conditioning (if equipped).
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections, tune-ups.
Troubleshooting:
Diagnostic flowcharts for common engine, transmission, and electrical faults.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul Procedures:
Detailed instructions for engine and transmission rebuilds.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Specifications:
Torque values, clearances, fluid capacities, resistance values.
Special Tools:
Identification of and, where possible, usage notes for specialized tools.
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Detailed diagnostic procedures for identifying and resolving mechanical and electrical issues.
Rebuild Guidance:
Provides detailed internal component specifications and assembly sequences for engine and transmission rebuilds.
Engine Codes:
CB41, CB42, CB43, CB51, CB52, CB62, CB63, EB41, EB42, EB43, EB51, EB52, EB61, EB62, EB63, ED10, ED20, ED40, ED41, EL40, EL41, EL42
Engine Type Gasoline:
Inline-3 and Inline-4, SOHC and DOHC (performance variants).
Engine Type Diesel:
Inline-3 and Inline-4 Diesel.
Displacement Range:
0.8L (793cc) to 1.3L (1300cc).
Displacement Range:
0.8L (793cc) to 1.0L (993cc).
Horsepower Range:
Approx. 40 hp (base gasoline) to 75-100 hp (performance/turbocharged variants).
Torque Range:
Approx. 60 Nm to 110 Nm.
Fuel Delivery:
Carburetor (single or twin barrel) for most models; early electronic fuel injection (EFI) on some later models.
Fuel Type:
Unleaded gasoline, Diesel (for diesel models).
Cooling Type:
Liquid-cooled.
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 20,000 km or 12 months.
Spark Plug Replacement:
Every 30,000 - 40,000 km, depending on type.
Timing Belt Replacement:
Every 80,000 - 100,000 km or 5 years (critical maintenance item).
Engine Oil Spec:
API SG/SF, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Coolant Spec:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent (check specific manual).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Clutch wear, suspension bushings (control arms, sway bar), engine mounts, exhaust system corrosion, radiator leaks, carburetor issues (idle instability, fuel economy).
Electrical Gremlins:
Corrosion in wiring connectors, aging fuse boxes, issues with the ignition switch or starter motor solenoid.
Diesel Specific:
Glow plug issues, injector pump timing, carbon buildup in combustion chambers.
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is known for producing small, economical, and reliable vehicles, often focused on the kei car segment and compact international markets.
Generation G100 Timeline:
Launched in 1988 and produced until 1993, replacing the G10/G20 generation. Characterized by a more modern, aerodynamic design.
Body Styles:
Offered primarily as a 3-door and 5-door hatchback. Convertible and sedan variants existed in previous generations or specific markets.
Manufacturing Location:
Japan.
Key Markets:
Global, with significant presence in Europe, Asia, and Oceania.
