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DAIHATSU CHARADE G10 Workshop Repair Manual All 1977-1983 ModelS COVERED

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G10 Series Platform: Daihatsu's front-wheel-drive platform Codes Model Codes Covered: G10, G11 (specific variants likely included) 👋 Introduction Market Position...
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DAIHATSU CHARADE G10 Workshop Repair Manual All 1977-1983 ModelS COVEREDDAIHATSU CHARADE G10 Workshop Repair Manual All 1977-1983 ModelS COVEREDDAIHATSU CHARADE G10 Workshop Repair Manual All 1977-1983 ModelS COVEREDDAIHATSU CHARADE G10 Workshop Repair Manual All 1977-1983 ModelS COVERED
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
G10 Series
Platform:
Daihatsu's front-wheel-drive platform
Codes
Model Codes Covered:
G10, G11 (specific variants likely included)
👋 Introduction
Market Position
Segment:
Compact/Subcompact Hatchback
Target Audience:
Economy-conscious buyers, small families, urban commuters
Competitive Analysis
Key Competitors Era:
Honda Civic, Toyota Corolla, Ford Escort, Volkswagen Golf, Nissan Sunny
Key Features
Design Philosophy:
Practical, fuel-efficient, affordable, reliable small car
Powertrain Layout:
Front-engine, front-wheel-drive (FWD)
Body Styles:
Primarily 3-door and 5-door hatchback
Usp At Launch:
Compact size for urban maneuverability, excellent fuel economy, competitive pricing
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Manual
Language:
English
Format:
Likely PDF or printed book
Coverage Years:
1977-1983
Coverage Trim Levels:
All models and trim levels for the specified years
Page Count:
Varies significantly for comprehensive workshop manuals, typically 300-600+ pages
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control
Transmission Systems:
Manual and automatic transmission overhaul, clutch, driveshafts
Chassis Systems:
Suspension (front and rear), steering, braking system (front disc, rear drum typical)
Electrical Systems:
Wiring diagrams, lighting, ignition, starting, charging, accessories, instrumentation
Body And Interior:
Body panels, doors, windows, interior trim, seats, climate control (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, fault code interpretation (if applicable), symptom-based diagnosis
Repair Procedures:
Step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, brake caliper replacement, etc.
Overhaul:
Complete disassembly, inspection, and reassembly of major mechanical units
Specifications And Tolerances:
Detailed technical specifications, torque values, clearances, and wear limits
Technical Depth
Depth:
Comprehensive; suitable for professional mechanics and skilled DIY enthusiasts
Diagrams And Illustrations:
Includes exploded views, circuit diagrams, and detailed illustrations for procedures
Troubleshooting Charts:
Yes, likely includes structured troubleshooting flowcharts
Torque Specifications:
Extensive list of torque values for all critical fasteners
Special Tools:
Identification and usage of any specialized tools required for specific repairs
📊 Manual Specifications
File Format
File Type:
PDF (common for digital copies)
Searchability:
Typically searchable text if the PDF is well-OCR'd
Printability:
Printable pages for easy workshop use
Digital Organization:
Organized into logical chapters and sections for quick access
Print Quality
Quality:
High-resolution images and diagrams (for digital versions)
Binding Type
Binding:
N/A (for digital); Spiral or perfect bound (for print)
Paper Type
Paper Quality:
N/A (for digital); Durable, often gloss-coated paper for print versions
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
G10 series often featured the F5A or F6A series engines
Engine Type:
Inline 3-cylinder, naturally aspirated (common)
Displacement Cc:
Typically 547cc (early JDM), 793cc, 993cc (export markets)
Bore X Stroke:
Varies by specific engine (e.g., F5A: 60.0 mm x 64.0 mm)
Compression Ratio:
Around 9.0:1 to 9.7:1 typical
Performance
Horsepower Ps Example:
Around 38-50 PS for 793cc; 55-65 PS for 993cc
Torque Nm Example:
Around 50-70 Nm for 793cc; 75-85 Nm for 993cc
Fuel System
Fuel Delivery:
Carburetor (single or twin barrel, common)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity Liters:
Approximately 35-40 Liters
Cooling System
Cooling Type:
Water-cooled, closed system
Lubrication System
Oil Capacity Liters Example:
Approximately 2.5 - 3.0 Liters (with filter)
Engine Management
Ignition System:
Distributor-based, coil ignition
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual
Optional
Transmission Type Optional:
3-speed automatic (less common on base models)
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch
Final Drive Ratio:
Varies by model and transmission, typically around 3.70-4.30:1
Transmission Fluid
Manual Transmission Fluid Spec:
API GL-4 SAE 75W-90 or 80W-90 gear oil (check manual for exact spec)
Automatic Transmission Fluid Spec:
Dexron II or equivalent (check manual)
📐 Dimensions
Exterior
Length Mm:
Approx. 3500-3600 mm
Width Mm:
Approx. 1500-1550 mm
Height Mm:
Approx. 1350-1400 mm
Wheelbase Mm:
Approx. 2280-2300 mm
Front Track Mm:
Approx. 1280-1300 mm
Rear Track Mm:
Approx. 1270-1290 mm
Weights
Curb Weight Kg:
Approx. 700-800 kg
Gross Vehicle Weight Rating Kg:
Approx. 1200-1300 kg
Cargo
Cargo Volume Liters:
Varies by configuration, but compact hatchback capacity
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited or no standardized crash test data readily available for this era and market segment, especially outside major regions.
Active Features
Braking System:
Front: Disc brakes; Rear: Drum brakes
Parking Brake:
Mechanical, acting on rear wheels
Passive Features
Seatbelts:
Standard front seatbelts, likely lap belts in the rear or optional 3-point belts
Body Construction:
Unibody construction with integrated safety cage elements typical for the era
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, possibly with cassette player.
Speaker Configuration:
Typically 2 or 4 speakers
Driver Assistance
Driver Assistance Features:
None beyond basic safety features of the era.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically every 5,000 - 7,500 km or 6 months
Air Filter Replacement Interval Km:
Every 15,000 - 20,000 km
Spark Plug Replacement Interval Km:
Every 20,000 - 30,000 km (depending on plug type)
Coolant Flush Interval Years:
Every 2-3 years or 40,000-60,000 km
Fluid Specifications
Engine Oil Grade:
API SF or SG, SAE 10W-30 or 10W-40 recommended (refer to manual)
Coolant Type:
Ethylene glycol based antifreeze, usually a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Known Issues
Common Wear Items:
Ignition components (points, condenser, coil), carburetor issues, clutch wear, exhaust system corrosion, aging rubber hoses and bushings
Rust Prone Areas:
Wheel arches, sills, floor pans, rear hatch area (typical for cars of this age)
Engine Specific Concerns:
Potential for valve stem seal wear leading to oil consumption, carburetor adjustment sensitivity
Filter Part Numbers
Oil Filter Example:
Bosch 0986452036, Fram PH3517A (cross-reference required for exact fitment)
Air Filter Example:
Mann-Filter C1213, WIX 42514 (cross-reference required for exact fitment)
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specialized in small, affordable, and fuel-efficient vehicles.
Model Evolution
First Generation Launch:
The Charade G10 was Daihatsu's first globally marketed subcompact car, launched in 1977.
G10 Series Distinction:
Marked Daihatsu's entry into the competitive small car segment with a FWD layout.
G11 Series Progression:
The G11 series followed, offering refinements and potentially larger engines and updated styling.
Production
Production Locations:
Primarily Japan, with some assembly possibly occurring in other regions.
Production Years:
G10 series: 1977-1982; G11 series: 1982-1987
🏆 Awards & Recognition
Recognitions
Design Awards:
No specific major design awards widely documented for this model.
Ratings
Reliability Reputation:
Generally regarded as a reliable and economical small car, typical of Japanese engineering of the period.
Certifications
Emission Standards Compliance:
Compliant with emission standards of the respective markets at the time of sale; manual will cover diagnosis and adjustment for these.
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