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Daihatsu Charade G11 1983 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G11 Year Represented: 1983 Engine Variant Covered: Type CB Engine 👋 Introduction Market Position Historical Context: The Daihatsu Charade G11...
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Daihatsu Charade G11 1983 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
G11
Year Represented:
1983
Engine Variant Covered:
Type CB Engine
👋 Introduction
Market Position
Historical Context:
The Daihatsu Charade G11 represented a significant phase in Daihatsu's global expansion, offering an economical and practical subcompact option. This manual supports owners and technicians maintaining this reliable vehicle.
Competitive Analysis
Segment Competitors:
Competed against vehicles like the Honda Civic, Toyota Starlet, Suzuki Cultus/Swift, and Nissan Micra/March.
Key Features
Vehicle Highlights:
Known for its fuel efficiency, compact size, and surprisingly spacious interior for its class. The G11 generation saw styling updates and improved powertrain options.
Manual Value
User Benefit:
Provides detailed, manufacturer-backed information essential for maintaining the longevity and performance of the 1983 Daihatsu Charade G11, empowering both professional mechanics and diligent DIY enthusiasts.
📋 Manual Details
Coverage Areas
Primary Focus:
Factory Service Repair
Intended Audience:
Mechanics and DIY persons
Scope:
Repair and adjustment procedures
Page Count
Estimated Pages:
Variable, typically 300-600 pages for a comprehensive factory service manual of this era.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Likely a printed manual originally, with potential digital (PDF) versions available for reproduction.
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, diagnosis, and repair of the Type CB engine, including timing, lubrication, cooling, fuel, and ignition systems.
Transmission:
Service and repair procedures for manual and potentially automatic transmissions, including clutch, gear selection, and final drive assemblies.
Chassis:
Suspension (front and rear), steering, braking systems (including hydraulic and mechanical components), and wheel alignment specifications.
Electrical:
Wiring diagrams, troubleshooting guides for electrical components, starter, alternator, battery, lighting, instrumentation, and ancillary systems.
Body:
Body panel removal/installation, door mechanisms, interior trim, glass, and associated hardware. May include basic sheet metal repair guidance.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common faults, symptom analysis, and corrective actions.
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Technical Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data for accurate repairs.
Technical Depth
Depth:
Comprehensive, covering everything from basic tune-ups to complete engine overhauls and major component repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital reproduction)
Print Quality
Original Quality:
High-quality factory printing, designed for professional use.
Binding Type
Original Binding:
Typically spiral-bound or perfect-bound for lay-flat usability.
Paper Type
Original Paper:
Durable, matte finish paper to withstand shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
CB
Engine Type:
Inline 3-cylinder, 4-stroke, OHC (Overhead Cam)
Displacement:
993 cc (cubic centimeters)
Performance
Bore X Stroke:
Approx. 76.0 mm x 73.0 mm
Compression Ratio:
Typically around 8.5:1 to 9.0:1
Horsepower Net:
Approximately 45-55 PS (33-40 kW) depending on market and specific tune.
Torque Net:
Approximately 7.5-8.5 kgf·m (74-83 Nm) depending on specific tune.
Fuel System
Fuel Delivery:
Carburetor (likely a single or twin-barrel setup, e.g., Keihin or Mikuni)
Fuel Type:
Unleaded gasoline (87 octane / RON 91 typical)
Lubrication
Oil Type Specification:
API SF or SG classification, SAE 10W-30 or 10W-40 recommended for general use.
Cooling
Cooling System:
Water-cooled, pressurized system with thermostat and fan.
🔧 Transmission
Standard
Transmission Type:
4-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission (optional on some trims)
Features
Clutch Type:
Dry single-plate clutch, hydraulically operated (for manual transmission).
Transmission Fluid Type:
API GL-4, SAE 75W-85 or 75W-90 for manual transmission; ATF DEXRON II or equivalent for automatic.
📐 Dimensions
Exterior
Length:
Approx. 3,670 mm (144.5 inches)
Width:
Approx. 1,570 mm (61.8 inches)
Height:
Approx. 1,370 mm (53.9 inches)
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Weights
Curb Weight:
Approx. 730 - 780 kg (1,609 - 1,719 lbs), depending on trim and options.
Gross Vehicle Weight:
Approx. 1,200 kg (2,645 lbs)
🛡️ Safety Features
Ratings
Crash Test Era:
Vehicle safety standards and testing were less rigorous and standardized in 1983 compared to modern vehicles. Specific official crash ratings may not be readily available or comparable.
Active Features
Braking System:
Front: Disc brakes; Rear: Drum brakes.
Steering System:
Rack and pinion, non-power assisted (power steering optional on some higher trims).
Passive Features
Seat Belts:
Standard 3-point front seat belts, lap belts for rear passengers.
Body Construction:
Unibody construction with integrated safety cage principles of the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with an optional cassette player. Speakers typically limited to front doors.
Driver Assistance
Driver Aids:
None in the modern sense; primary driver aids would be efficient braking and handling characteristics.
Connectivity
Ancillary Tech:
Basic interior lighting, optional rear window defroster, intermittent wipers.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or annually.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles), depending on spark plug type.
Coolant Flush:
Every 2-3 years or 40,000 - 50,000 km (25,000 - 30,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (3.2 - 3.7 US quarts) with filter change.
Coolant Capacity:
Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Carburetor tuning issues, potential for oil leaks from seals and gaskets due to age, wear in suspension components (bushings, ball joints), and electrical contact corrosion.
Rust Prone Areas:
Wheel arches, sills, door bottoms, and rear hatch areas can be susceptible to rust in areas with harsh climates and road salt.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles, known for their reliability and practical design.
Model Evolution
Charade G11 Context:
The G11 Charade, launched in 1983, succeeded the G10 and introduced a more modern, aerodynamic design. It was a key model for Daihatsu in global markets, especially in Europe and Asia.
Production
Production Period:
The G11 generation was produced from 1983 to 1987.
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Charade G11 was generally well-regarded for its economy and reliability in its segment, though it wasn't typically a recipient of major 'car of the year' awards, focusing instead on practical utility.
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