Daihatsu Charade G11 1984 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G11 Year: 1984 Codes Engine Code: CB Series (e.g., CB23, CB24, CB50, CB60, CB70, CB80, CB90, CB100) Chassis Code: G11 👋...

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Type: Car

Vendor:

Sku: 558168

Tags: 1984 Car Cars Charade Charade G11 Daihatsu

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Generation:

Year:

Codes

Engine Code:

CB Series (e.g., CB23, CB24, CB50, CB60, CB70, CB80, CB90, CB100)

Chassis Code:

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and Daihatsu owners seeking detailed repair and maintenance information.

Value Proposition:

Provides factory-level expertise and procedures for accurate and efficient servicing of the Daihatsu Charade G11.

Competitive Analysis

Comparison:

Offers more in-depth technical detail and accuracy than generic repair guides, mirroring the original manufacturer's documentation.

Key Features

Ease Of Use:

Designed for clarity with sequential steps and detailed illustrations, suitable for both novice and experienced mechanics.

Completeness:

Covers virtually all aspects of the vehicle's mechanical and electrical systems for the specified model year and engine type.

📋 Manual Details

Coverage Areas

Coverage Areas:

Engine, transmission, drivetrain, suspension, steering, brakes, electrical system, body, heating and air conditioning, troubleshooting, maintenance.

Page Count

Page Count:

Estimated 500-1000 pages (typical for a comprehensive factory service manual).

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English (typical for international markets, though original may be Japanese).

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, fuel system (carburetor/injection), ignition system, cooling system, lubrication system, emission control systems.

Transmission:

Manual and Automatic transmission overhaul, diagnosis, clutch, driveshafts, differential.

Drivetrain:

Front-wheel drive system, axle shafts, constant velocity joints.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications.

Steering:

Steering gear, power steering system (if equipped), steering column, tie rods.

Brakes:

Front disc brakes, rear drum brakes, master cylinder, brake lines, parking brake.

Electrical System:

Battery, charging system (alternator), starting system, ignition system, lighting system, instrument panel, fuses, relays, wiring diagrams.

Body:

Body panel removal/installation, door mechanisms, glass, bumpers, interior trim.

HVAC:

Heating and air conditioning system diagnosis and repair (if equipped).

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, tune-ups), lubrication, inspections.

Repair:

Component removal, disassembly, cleaning, inspection, repair, reassembly, and installation procedures.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common problems and malfunctions.

Diagnostics:

Diagnostic procedures for all major systems, including symptom-based troubleshooting.

Adjustments:

Carburetor adjustments, ignition timing, idle speed, brake adjustments, clutch adjustments.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text (OCR processed if originally scanned).

Printability:

Printable pages.

Print Quality

Image Resolution:

High resolution for clear diagrams and images.

Binding Type

Binding Type:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-3 Cylinder, 4-stroke

Engine Code:

CB Series (e.g., CB23, CB24, CB50, CB60, CB70, CB80, CB90, CB100)

Displacement:

Typically 1.0 Liters (993 cc)

Bore X Stroke:

Varies by specific CB variant, e.g., 76.0 mm x 73.0 mm for CB23/CB24

Compression Ratio:

Typically 9.3:1 to 10.2:1, depending on variant and engine tuning.

Valvetrain:

OHC (Single Overhead Camshaft), 12 valves (3 valves per cylinder)

Performance

Horsepower:

Approximately 50-58 PS (37-43 kW) at 5,500-6,000 RPM (varies by variant and market).

Torque:

Approximately 78-82 Nm (58-60 lb-ft) at 3,500-4,000 RPM (varies by variant and market).

Fuel System

Fuel Delivery:

Carburetor (e.g., Hitachi, Mikuni) or Electronic Fuel Injection (EFI) on some later models/variants.

Fuel Type:

Unleaded gasoline

Recommended Octane:

Octane rating 91 or higher (refer to specific vehicle plate/manual).

🔧 Transmission

Standard

Transmission Type:

4-speed manual transmission

Optional

Transmission Type:

3-speed automatic transmission

Features

Clutch:

Dry, single-plate, diaphragm spring

Gear Ratios:

Specific ratios available in manual for each gear and reverse, as well as automatic transmission gear ratios.

Transmission Fluid Type:

API GL-4 SAE 75W-85 or SAE 80W-90 for manual transmission. Dexron II or equivalent for automatic transmission.

📐 Dimensions

Exterior

Length:

Approx. 3,585 mm (141.1 in)

Width:

Approx. 1,570 mm (61.8 in)

Height:

Approx. 1,370 mm (53.9 in)

Wheelbase:

Approx. 2,300 mm (90.6 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Weights

Curb Weight:

Approx. 750-850 kg (1,653-1,874 lbs) depending on equipment and transmission.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official crash test data available from this era, as standards were less stringent and less commonly published.

Active Features

Brakes:

Front: Ventilated discs; Rear: Drums. Parking brake operates on rear wheels.

Steering:

Rack and pinion, non-power assisted as standard.

Passive Features

Seat Belts:

Front three-point seatbelts, rear lap belts (standard fitment).

Body Structure:

Unitized body construction with crumple zones designed for the era.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio and cassette player (basic analogue system).

Instrumentation:

Analogue gauges for speedometer, tachometer (if equipped), fuel level, coolant temperature, oil pressure warning light, battery warning light, etc.

Driver Assistance

Features:

None typical for this era, focused on basic transportation.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 km (9,000 miles) or 12 months.

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or 18 months.

Timing Belt Replacement:

Every 50,000 km (30,000 miles) or 4 years (critical item, failure can cause severe engine damage).

Fluid Specifications

Engine Oil Capacity:

Approx. 3.2 Liters (3.4 US Quarts) with filter change.

Engine Oil Viscosity:

10W-30 or 10W-40 is commonly recommended for general use. Refer to manual for specific temperature ranges.

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Carburetor Issues:

Clogged carburetor jets, idle instability due to wear or vacuum leaks.

Ignition System:

Worn distributor cap, rotor, or ignition points (on older models without electronic ignition) can lead to misfires.

Rust:

Common in older vehicles, particularly around wheel arches, sills, and the rear tailgate area due to age and climate exposure.

Suspension Wear:

Worn bushings, ball joints, and tie rod ends can affect handling and cause knocking noises.

📚 Vehicle History

Brand Heritage

Daihatsu Origins:

Daihatsu Motor Co., Ltd. is Japan's oldest automobile manufacturer, founded in 1907.

Model Evolution

Charade Lineage:

The Charade was Daihatsu's compact hatchback/sedan, known for its fuel efficiency and affordability, competing in the supermini segment.

G11 Generation:

The G11 generation (1983-1987) represented a significant styling and engineering update over its predecessor, introducing more aerodynamic lines and improved interiors.

Production

Manufacturing Location:

Japan (primarily Osaka) and potentially other international assembly plants.

Key Markets:

Popular in Japan, Europe, Australia, and other global markets.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Charade G11 was recognized for its compact size, fuel efficiency, and affordability, making it a popular choice for urban commuting and first-time car buyers.

Ratings

Fuel Economy:

Excellent fuel economy for its time, often exceeding 40 MPG (US) highway for the 1.0L engine.

Certifications

Manufacturing Standards:

Built to Japanese domestic market (JDM) and international quality standards of the era.