Daihatsu Copen 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2010 Codes Chassis Code: L880K (for Japanese market, likely the primary focus for this manual) 👋 Introduction Market Position Vehicle Segment:...

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Type: Car

Vendor:

Sku: 451650

Tags: 2010 Car Cars Copen Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code:

L880K (for Japanese market, likely the primary focus for this manual)

👋 Introduction

Market Position

Vehicle Segment:

Compact Kei sports car, known for its convertible roof and sporty performance

Competitive Analysis

Key Competitors:

Suzuki Cappuccino, Honda Beat (older generations); Mazda MX-5 Miata (though a class above)

Key Features

Unique Selling Points:

Power retractable hardtop, compact dimensions, turbocharged engine (specific to Copen), sporty handling

Manual Value Proposition

Owner Benefit:

Empowers owners to perform maintenance and repairs, saving on labor costs (estimated $50-$60/hour savings)

Manual Source

Authenticity:

Actual Genuine Repair Service Factory Manuals, not third-party publications

📋 Manual Details

Coverage Areas

Covered Styles:

All styles covered

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but described as comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Complete engine overhaul, diagnostics, and repair

Transmission Service Repair:

Complete transmission overhaul, diagnostics, and repair

Brake System:

Hydraulic system, ABS (if equipped), components, and diagnostics

Wiring Diagram:

Detailed electrical wiring schematics for all systems

Electrical System:

Components, circuits, testing, and troubleshooting

Suspension:

Front and rear suspension components, alignment, and repair

Periodic Lubrication:

Lubrication points, fluid types, and recommended intervals

Steering:

Power steering system, components, and alignment

Cooling System:

Radiator, thermostat, water pump, coolant specifications, and repair

Fuel Injection Fuel System:

Fuel pump, injectors, sensors, fuel tank, and system diagnostics

Emission System:

Emissions control devices, sensors, and diagnostics

Heater Air Conditional:

HVAC system components, refrigerant, and diagnostics

Engine Control System:

ECU, sensors, actuators, and diagnostic trouble codes (DTCs)

Chassis Body:

Frame, body panels, structural components, and repair procedures

Restraint System:

Airbags, seatbelts, and related components

Interior:

Trim, seats, dashboard, and interior component removal/installation

Differential Drive:

Drive axles, differential components, and maintenance

Axle:

Front and rear axle assemblies, including drive shafts and CV joints

General Maintenance:

Scheduled maintenance, fluid checks, filter replacements, and inspections

Troubleshooting:

Diagnostic guides for common and uncommon issues, symptom-based troubleshooting

Procedures Included

Repair Procedures:

Step-by-step repair instructions with detailed illustrations and diagrams

Diagnostic Procedures:

Comprehensive diagnostic procedures for all vehicle systems, including electrical

Tuning Procedures:

Information for performance tuning and adjustments

Technical Depth

Depth Of Coverage:

Complete, from fundamental maintenance to advanced repair and overhaul

Illustration Quality:

Detailed illustrations, drawings, and photos; enlarged inset views for critical components

Instructional Quality:

Numbered step-by-step instructions, detailed substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printable Quality:

High resolution, fully printable (individual pages, chapters, or entire manual)

Binding Type

Digital Binding:

Not applicable (digital download, printable)

Paper Type

Digital Paper Type:

Not applicable (digital download, printable)

Software Requirements

Reader Requirement:

Adobe PDF Reader

Compatibility

Operating Systems:

All PC-based Windows operating systems and Mac

⚙️ Engine Specifications

Primary Engine

Engine Code:

JB-DET (Common for the L880K generation, a 659cc turbocharged inline-3)

Performance

Horsepower:

Approximately 63 hp (47 kW) at 6,000 rpm (Japan's Kei car regulations); performance variations may exist based on market and tuning

Torque:

Approximately 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,000 rpm (Japan's Kei car regulations)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Turbocharger

Turbocharger System:

Equipped with an intercooled turbocharger for increased power output

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic (often the standard offering for wider appeal)

Optional

Transmission Type Optional:

5-speed Manual

Features

Drive Layout:

Front-engine, Front-wheel drive (FF)

📐 Dimensions

Exterior

Length:

Approximately 3,395 mm (133.7 in)

Width:

Approximately 1,475 mm (58.1 in)

Height:

Approximately 1,245 mm (49.0 in)

Wheelbase:

Approximately 2,280 mm (89.8 in)

Weights

Curb Weight:

Approximately 800-850 kg (1,760-1,870 lb) depending on transmission and options

🛡️ Safety Features

Ratings

Crash Test Information:

Information not readily available for global crash test ratings due to its Japanese market focus; however, the manual will detail safety systems.

Active Features

Braking System Features:

Front ventilated disc brakes, rear drum brakes (common for the class); ABS may be optional or standard depending on trim.

Passive Features

Airbag Systems:

Driver and passenger airbags (standard); detailed information on system operation and replacement

💡 Technology Features

Infotainment

Infotainment Features:

Basic radio/CD player with speakers. Manual will cover any built-in audio system diagnostics and speaker replacements.

Driver Assistance

Driver Assistance Features:

Limited by era and class. Primarily focused on core driving dynamics rather than advanced electronic aids. Manual covers any such systems like ABS.

Connectivity

Connectivity Options:

Likely basic connectivity for audio systems; no advanced smartphone integration typical for the era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, consult manual for exact specifications and oil type.

Timing Belt Interval:

Often around 80,000-100,000 km (50,000-60,000 miles) for the JB-DET engine; critical to verify in the manual.

Fluid Specifications

Engine Oil Specification:

Likely 0W-20 or 5W-30 synthetic engine oil; exact viscosity and API/ILSAC ratings specified in the manual.

Coolant Specification:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.

Transmission Fluid Specification:

Specific ATF for automatic transmissions or gear oil for manual transmissions. Manual will list correct type and capacity.

Known Issues

Common Wear Items:

Turbocharger health (especially if not maintained properly), ignition coils, suspension bushings, convertible roof mechanism seals.

Performance Considerations:

Turbo lag can be noticeable; proper maintenance of intercooler and boost control systems is key.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu is renowned for producing small, efficient, and often quirky vehicles, particularly in the Kei car segment.

Model Evolution

Copen Generations:

The L880K generation of the Copen (produced from 2002-2012) is a popular second-generation model, known for its refined styling and advanced features for its class.

Production

Primary Market:

Japan (as a Kei car); also exported to select markets including Europe and Asia.

🏆 Awards & Recognition

Recognitions

Kei Car Awards:

The Copen has consistently been recognized for its design and engineering within the Kei car segment in Japan.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its niche appeal, performance, and unique styling.