Daihatsu Copen 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2003 Codes Chassis Code: L880K 👋 Introduction Market Position Target Audience: Daihatsu Copen 2003 Owners, DIY Enthusiasts, Professional Technicians Competitive Analysis...

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Type: Car

Vendor:

Sku: 451643

Tags: 2003 Car Cars Copen Daihatsu

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code:

L880K

👋 Introduction

Market Position

Target Audience:

Daihatsu Copen 2003 Owners, DIY Enthusiasts, Professional Technicians

Competitive Analysis

Alternative Manuals:

Excludes 3rd Party Manuals, emphasizes Genuine Factory content

Key Features

User Experience:

Easy to use, searchable, printable sections

Cost Savings:

Potential to save $50-$60 per hour on shop labor costs

📋 Manual Details

Coverage Areas

Full Vehicle Coverage:

Style Coverage:

All Styles

Page Count

Estimated Page Count:

Hundreds (as per product description)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Transmission Service Repair:

Brake System:

Wiring Diagram:

Electrical System:

Suspension:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heating Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

Procedures Included

General Maintenance:

Troubleshooting:

Periodic Lubrication:

Diagnostic Procedures:

Repair Procedures:

Rebuilding Procedures:

Refurbishment Procedures:

Restoration Procedures:

Tuning Procedures:

Technical Depth

Depth:

Comprehensive Factory Level

Detail Level:

Step-by-step instructions, detailed illustrations, diagrams, photos

Information Source:

Actual Genuine Factory Manuals

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and Mac OS

Print Quality

Printability:

Fully Printable (all pages or selected pages)

Resolution:

High Resolution

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

JB-DET

Engine Type:

659cc (0.7L) Inline-3 Turbocharged DOHC

Performance

Horsepower Ps:

64 PS @ 6,000 rpm (JDM Specification)

Torque Kgf M:

10.5 kgf⋅m @ 3,000 rpm (JDM Specification)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Unleaded Regular Gasoline (Octane rating appropriate for JDM market, typically 87 AKI equivalent or higher)

🔧 Transmission

Standard

Transmission Type Standard:

4-Speed Automatic

Optional

Transmission Type Optional:

5-Speed Manual

Features

Transmission Features:

Manual transmission with close-ratio gearing for sporty feel; Automatic offers ease of use.

📐 Dimensions

Exterior

Length Mm:

3395 mm

Width Mm:

1475 mm

Height Mm:

1245 mm

Wheelbase Mm:

2065 mm

Weights

Curb Weight Kg:

Approximately 760-790 kg (depending on transmission and options)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

JNCAP ratings for the era, specific scores vary by test; generally aimed at micro-car safety standards.

Active Features

Active Safety:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)

Passive Features

Passive Safety:

Driver and Passenger Airbags, Seatbelt Pretensioners

💡 Technology Features

Infotainment

Infotainment Features:

Basic factory radio/cassette player or CD player, speaker system.

Driver Assistance

Driver Assistance Features:

ABS, EBD are the primary advanced features for this model year.

Connectivity

Connectivity Features:

Limited; may have provisions for aftermarket audio upgrades.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 - 10,000 km or 6-12 months, refer to manual for specific intervals based on driving conditions.

Air Filter Replacement:

Refer to manual, typically every 20,000 - 30,000 km.

Spark Plug Replacement:

Refer to manual, often around 40,000 - 60,000 km for standard plugs; iridium plugs may last longer.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity (e.g., 0W-20, 5W-30) and API/ILSAC specifications.

Transmission Fluid Type Auto:

Specific ATF fluid, consult manual for correct specification (e.g., Dexron equivalent).

Transmission Fluid Type Manual:

GL-4 Gear Oil, appropriate viscosity (e.g., 75W-90).

Coolant Type:

Ethylene Glycol based coolant, typically pre-mixed or concentrated for 50/50 dilution.

Known Issues

Common Wear Items:

Turbocharger maintenance, ignition coils, suspension bushings, convertible roof mechanism wear.

Turbo Considerations:

Regular oil changes and proper warm-up/cool-down are critical for turbo longevity.

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is known for producing compact and fuel-efficient vehicles, often with a focus on practicality and affordability.

Model Evolution

Model Introduction:

The Copen (Convertible/Open) was introduced in 2002 as a kei car, characterized by its unique styling and retractable hardtop.

Generation Details:

The 2003 model year falls within the first generation (L880K), which was primarily sold in Japan and select export markets.

Production

Production Period:

2002-2012 (First Generation)