Daihatsu Copen 2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2009 Codes Chassis Code General: L880 Chassis Code Specific: L880K 👋 Introduction Market Position Vehicle Type: Kei car convertible sports car...

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Type: Car

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Sku: 455463

Tags: 2009 Car Cars Copen Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code General:

Chassis Code Specific:

L880K

👋 Introduction

Market Position

Vehicle Type:

Kei car convertible sports car

Target Audience:

Enthusiast owners, independent repair shops, DIY mechanics seeking in-depth technical information.

Competitive Analysis

Competitive Edge:

Provides factory-level diagnostic and repair data, equivalent to manuals used by authorized service centers.

Key Features

Content Quality:

Complete, intact, and professional quality, written by the manufacturer.

Cost Saving Potential:

Enables owners to perform repairs and maintenance themselves, saving significant costs.

Accessibility:

Instant digital download for immediate access to repair information.

📋 Manual Details

Coverage Areas

Engine Variants Covered:

All Engine Types

Trim Levels Covered:

All Trim Types

Transmission Types Covered:

All Transmission Types

Geographic Coverage:

Global (based on typical Daihatsu markets for this model)

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified but implied to be comprehensive)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Detailed procedures for engine maintenance, diagnostics, and repair.

Transmission Service Repair:

Comprehensive guidance on transmission maintenance, diagnostics, and repair.

Brake System:

Service and repair for all braking components, including ABS if applicable.

Wiring Diagram:

Complete electrical wiring diagrams for accurate troubleshooting.

Electrical System:

Detailed diagnostics and repair for all electrical components and circuits.

Suspension:

Service and repair procedures for suspension components.

Steering:

Maintenance and repair of the steering system.

Cooling System:

Service and repair for the engine's cooling system.

Fuel Injection Fuel System:

Detailed information on fuel delivery, injection, and control.

Emission System:

Information related to emission control systems and diagnostics.

Heater Air Conditional:

Service and repair for HVAC systems.

Engine Control System:

Diagnostics and troubleshooting of the Engine Control Unit (ECU) and related systems.

Chassis Body:

Information on body repairs and chassis components.

Restraint System:

Service and information regarding airbags and seatbelt systems.

Interior:

Procedures for interior component removal, installation, and repair.

Differential Drive:

Service and repair of the differential and drivetrain components.

Axle:

Service and repair for front and rear axles.

Procedures Included

General Maintenance:

Routine checks, fluid changes, filter replacements, and general upkeep.

Troubleshooting:

Systematic diagnostic steps and common problem identification.

Periodic Lubrication:

Schedule and specifications for lubrication points.

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly.

Diagnostics:

Detailed diagnostic procedures for all vehicle systems.

Technical Depth

Depth:

Professional technician level, covering everything from basic maintenance to complex repairs and diagnostics.

Illustrations:

Hundreds of detailed illustrations, drawings, and photos to guide repairs.

Instruction Format:

Numbered instructions, detailed substeps, notes, cautions, and warnings.

Electrical Diagnostics Integration:

Troubleshooting and electrical service procedures integrated with detailed wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Printability:

Full Printable

Zoom Capability:

YES (Zoom IN/OUT)

Searchability:

Implied (typical for PDF manuals used by professionals)

File Size:

Variable, but typically in the range of 50-200 MB for comprehensive workshop manuals.

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

Binding Type

Binding:

Digital (PDF download)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

JB-DET (Turbocharged)

Engine Type:

660cc, 12-valve, DOHC, Intercooled Turbocharged Inline-3

Performance

Horsepower Ps:

64 PS (47 kW; 63 hp) @ 6,000 rpm (Kei car regulations)

Torque Nm:

10.2 kg⋅m (100 N⋅m; 74 lb⋅ft) @ 3,000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Turbocharger:

Mitsubishi TD025 (or similar variant) intercooled turbocharger

Other

Bore X Stroke:

67.0 mm × 60.6 mm (common for JB-DET)

Compression Ratio:

8.3:1 (common for JB-DET)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic

Optional

Transmission Type Optional:

5-speed Manual

Features

Drive Type:

Front-Wheel Drive (FWD)

Limited Slip Differential:

Optional (often found on manual transmission models)

📐 Dimensions

Exterior

Length:

3,395 mm (133.7 in)

Width:

1,475 mm (58.1 in)

Height:

1,245 mm (49.0 in)

Wheelbase:

2,430 mm (95.7 in)

Weights

Curb Weight Kg:

Approx. 750 kg (1,653 lb) for manual, 770 kg (1,698 lb) for automatic

Gross Vehicle Weight Rating Kg:

N/A (Typically not specified for this class of vehicle in this format)

Cargo

Trunk Volume Liters:

Very limited, designed for sportiness over practicality

🛡️ Safety Features

Ratings

NHTSA Rating:

N/A (As a Kei car, it operates under different safety regulations in Japan; may not have standardized US ratings.)

Jncsa Rating:

4-star (typical for the era and class in Japan)

Active Features

Standard on most models

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and passenger airbags

Rollover Protection:

Integrated roll bar in the A-pillar and windshield frame

💡 Technology Features

Infotainment

Head Unit:

Factory fitted single-DIN or double-DIN radio with CD player. Aftermarket options common.

Speakers:

Typically 4 speakers (two front, two in dashboard or A-pillar)

Driver Assistance

Parking Sensors:

Optional, typically aftermarket additions.

Connectivity

Bluetooth:

Not standard; requires aftermarket head unit or adapter.

Comfort Features

Convertible Roof Operation:

Power-operated retractable hardtop with a button on the dashboard. Actuation can be a point of maintenance.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 km (3,100 mi) or 6 months, whichever comes first (consult manual for specific grade).

Air Filter Replacement:

Check every 10,000 km (6,200 mi), replace as needed or every 30,000 km (18,600 mi).

Spark Plug Replacement:

Refer to manual; typically iridium plugs last longer, around 60,000-100,000 km (37,000-62,000 mi).

Timing Belt Replacement:

The JB-DET engine uses a timing chain, which typically does not require periodic replacement unless there are issues.

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact specification and capacity).

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water). Genuine Daihatsu coolant or equivalent.

Transmission Fluid Atf Type:

Dexron II/III or equivalent for automatic transmissions (consult manual for specific Daihatsu ATF type and capacity).

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

N/A (Copen uses Electric Power Steering - EPS)

Known Issues

Common Issues:

Turbocharger wear (especially if maintenance is neglected), electrical gremlins in convertible roof mechanism, minor rust issues on older units, ignition coil failure.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu is a long-standing Japanese manufacturer known for its smaller, fuel-efficient, and often quirky vehicles, particularly within the Kei car segment.

Model Evolution

Copen Generations:

The 2009 model belongs to the first generation (L880), which was produced from 2002 to 2012. It followed the concept car 'Kobe' and 'Strada'.

Production

Production Location:

Japan

Production Years First Gen:

2002-2012

🏆 Awards & Recognition

Recognitions

Kei Car Of The Year:

Often cited as one of the most stylish and performance-oriented Kei cars of its era, though specific 'Car of the Year' awards are not widely publicized for this niche model globally.

Ratings

Reliability Perception:

Generally considered reliable with proper maintenance, though turbocharged engines require diligent care.