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Daihatsu F300 Service Manual/Repair Manual

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Basic Information Identification Make: Daihatsu Model: Feroza / F300 Codes Chassis Code: F300 Introduction Market Position Target Audience: DIY car owners, independent mechanics, and repair shops seeking detailed technical information...
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Type: Car
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Sku: 119182
Daihatsu F300 Service Manual/Repair Manual
Basic Information
Identification
Make: Daihatsu
Model: Feroza / F300
Codes
Chassis Code: F300
Introduction
Market Position
Target Audience: DIY car owners, independent mechanics, and repair shops seeking detailed technical information for the Daihatsu Feroza (F300).
Competitive Analysis
Value Proposition: Offers significant cost savings by enabling users to perform maintenance and repairs themselves, leveraging professional-grade technical data.
Key Features
Accessibility: PDF format allows for easy portability across multiple devices and on-demand printing of relevant pages.
Comprehensiveness: The extensive list of keywords suggests a very thorough manual covering nearly all aspects of the vehicle.
Manual Details
Coverage
Manual Type: Service Manual / Repair Manual
Format
File Format: PDF
Language
Language: English (assumed based on common manual availability and keywords)
Page Count
Page Count: Not specified, but implies comprehensive coverage.
Manual Coverage
Systems Covered
Engine Mechanical: Detailed coverage including cylinder head, cylinder block, engine cooling, lubrication system, fuel system, ignition system, and emission control systems.
Transmission: Covers manual transaxle system, automatic transaxle system, including internal components, torque converter clutch, and associated control systems.
Drivetrain: Includes front and rear axle systems, drive shafts, differential cases, and associated seals.
Suspension: Detailed information on front and rear suspension systems, including arms, springs, shock absorbers, and stabilizers.
Steering: Comprehensive coverage of the steering system, steering column, steering sensors, and power steering components.
Brakes: Extensive detail on brake system components, including master cylinder, brake booster, brake actuators, and brake fluid specifications.
Electrical System: Wiring diagrams, wire harness repair, charging system, starting system, ignition system, lighting system, and supplemental restraint system (SRS).
Body And Interior: Includes body repair, interior components like instrument panel, seats, sunroof systems, and exterior trim.
Climate Control: Coverage of the air conditioning system, including blower, condenser, and refrigerant information.
Wheel And Tire: Information on wheel and tire systems, including wheel alignment specifications.
Procedures Included
Maintenance: Routine maintenance procedures such as oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting: Diagnostic procedures and troubleshooting guides for various vehicle systems.
Repair: Detailed step-by-step repair instructions for major and minor components across all vehicle systems.
Diagnostics: Includes diagnostic codes, sensor data interpretation, and system checks.
Wiring Repair: Specific instructions and diagrams for repairing wire harnesses and electrical connections.
Technical Depth
Depth Of Coverage: Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, suitable for professional mechanics and advanced DIY enthusiasts.
Manual Specifications
File Properties
File Type: PDF
Searchability: Likely searchable due to PDF format, enabling quick access to specific topics.
Print Quality
Printability: Printable, allowing users to create hard copies of specific sections or the entire manual.
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Quality: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code Common: HD-E (1.6L SOHC 16V)
Performance
Horsepower Typical: Approximately 95-105 PS (70-77 kW) depending on market and specific tuning.
Torque Typical: Around 130-140 Nm (96-103 lb-ft).
Fuel System
Injection System: Multi-point Fuel Injection (MPI) for most models.
Cooling System
Coolant Type: Ethylene glycol-based coolant (e.g., Toyota Super Long Life Coolant or equivalent) mixed with distilled water.
Lubrication System
Engine Oil Type: API SJ or higher, SAE 10W-30 or 10W-40 recommended for most climates. Consult manual for specific viscosity based on temperature.
Maintenance
Spark Plug Type: Denso K20PR-U11 or equivalent NGK BKR6E-11 (specific part numbers need verification in the manual).
Valve Clearance Spec Intake: 0.30 - 0.40 mm (0.012 - 0.016 in).
Valve Clearance Spec Exhaust: 0.40 - 0.50 mm (0.016 - 0.020 in).
Transmission
Standard
Transmission Type Std: 5-speed Manual Transaxle
Optional
Transmission Type Opt: 4-speed Automatic Transaxle
Manual Transaxle
Manual Transaxle Oil Type: API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transaxle
Automatic Transaxle Fluid Type: Dexron II or Dexron III compatible ATF (Automatic Transmission Fluid).
Clutch
Clutch Fluid Type: DOT 3 brake fluid.
Dimensions
Exterior
Length: Approx. 3,905 mm (153.7 in)
Width: Approx. 1,690 mm (66.5 in)
Height: Approx. 1,605 mm (63.2 in)
Wheelbase: Approx. 2,430 mm (95.7 in)
Weights
Curb Weight: Approx. 1,150 - 1,300 kg (2,535 - 2,866 lbs) depending on configuration.
Gross Vehicle Weight Rating Gvwr: Approx. 1,700 kg (3,748 lbs).
Safety Features
Passive Features
Airbags: Driver and passenger airbags were optional or standard depending on trim and market. The manual covers 'Supplemental Restraint System' and 'Air Bag Sensor' components.
Seat Belts: Front and rear seat belts, including pre-tensioners on some models. Manual covers seat belt systems.
Active Features
ABS: Anti-lock Braking System (ABS) was often optional or standard on higher trims. Manual covers 'Brake System' and 'Skid Control Sensor'.
Technology Features
Infotainment
Audio System: Typically featured a basic AM/FM radio with cassette player or CD player. Manual covers 'Radio Receiver Assy' and 'Audio & Visual System'.
Driver Assistance
Instrument Panel: Features a combination meter with essential gauges and warning lights. Manual covers 'Combination Meter'.
Connectivity
Antenna: Standard roof-mounted antenna. Manual covers 'Antenna Cord Sub-Assy' and 'Amplifier Antenna Assy'.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Consult manual for precise interval.
Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type.
Fluid Specifications
Coolant Capacity: Approx. 5.5 liters (5.8 US quarts) for the 1.6L engine. Verify with manual.
Brake Fluid Capacity: Approx. 0.5 - 0.7 liters (0.5 - 0.7 US quarts) for the master cylinder and system. Verify with manual.
Known Issues
Common Problems: Typical issues can include clutch wear, minor electrical gremlins, rust on body panels in humid climates, and potential issues with the transfer case or differential seals. The manual would provide diagnostic steps for these.
Recall Information: Refer to official manufacturer databases for specific recall campaigns. This manual would provide repair procedures for components subject to recalls.
Vehicle History
Brand Heritage
Daihatsu Focus: Daihatsu, a subsidiary of Toyota, has a long history of producing compact and specialized vehicles, often known for reliability and efficiency.
Model Evolution
Feroza Development: The Feroza (F300) was a successor to the Daihatsu Rocky and a smaller, more lifestyle-oriented alternative to larger SUVs of its era, competing in the compact SUV segment.
Production
Production Years: 1989 - 2002
Manufacturing Location: Japan, and potentially other locations through CKD assembly.
Awards & Recognition
Recognitions
Industry Perception: While specific awards are not widely documented, Daihatsu vehicles are generally recognized for their affordability and utility in their respective segments. The Feroza was a capable off-roader for its class.
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