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Daihatsu Feroza 1992 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Year: 1992 Engine Variant: HD Engine Codes Chassis Code: F300 Engine Code: HD-C 👋 Introduction Market Position Vehicle Segment: Compact SUV /...
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Daihatsu Feroza 1992 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza
Year:
1992
Engine Variant:
HD Engine
Codes
Chassis Code:
F300
Engine Code:
HD-C
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road vehicle
Target Audience:
Enthusiasts, off-roaders, and owners seeking to maintain or repair their Feroza
Competitive Analysis
Competitors 1992:
Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero (smaller variants), Jeep Wrangler
Key Features
Vehicle Attributes:
Body-on-frame construction, selectable 4WD, compact dimensions, robust off-road capability for its class
Manual Utility
Value Proposition:
Essential resource for DIY repairs, preventative maintenance, and understanding vehicle systems, saving on professional labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Daihatsu Feroza HD Engine 1992
Secondary Coverage:
Vehicle maintenance, repair, and adjustments
Page Count
Estimated Page Count:
Comprehensive (typically 500+ pages for a full factory service manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, exhaust system
Drivetrain:
Transmission (manual/automatic, if applicable), transfer case, drive shafts, differentials
Suspension Steering:
Front suspension (independent/solid axle), rear suspension (leaf springs/coil springs), steering system, wheel alignment
Brakes:
Brake system components (front discs/rear drums), parking brake, hydraulic system
Electrical:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays
Body Chassis:
Body panels, interior trim, chassis components, frame construction
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication
Repair Overhaul:
Engine disassembly/assembly, transmission overhaul, brake component replacement, suspension repair
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Installation Adjustment:
Component installation, timing adjustments, system calibrations
Technical Depth
Depth:
Comprehensive: Covers detailed repair procedures, specifications, and diagnostic information for mechanics and experienced DIY users.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Printability:
Designed for printing key sections or the entire manual
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HD-C
Engine Type:
Inline 4-cylinder, SOHC, 8-valve
Displacement:
1598 cc (1.6 Liters)
Performance
Horsepower:
Approx. 85-90 PS (63-66 kW) at ~5500 RPM (varies slightly by market/emissions)
Torque:
Approx. 120-130 Nm (89-96 lb-ft) at ~3500 RPM (varies slightly by market/emissions)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent, refer to manual for exact spec)
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for specific viscosity and capacity)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (less common)
Features
Transfer Case:
2-speed, part-time 4WD system with manual locking hubs (or automatic hubs on some models)
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,925 mm (154.5 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,650 mm (65.0 inches)
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Weights
Curb Weight:
Approx. 1,100 - 1,200 kg (2,425 - 2,645 lbs) depending on configuration
Gross Vehicle Weight Rating:
Refer to vehicle data plate (typically around 1,600 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era/model. Emphasis on robust construction for its class.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum brakes. ABS was optional on some later models, not standard in 1992.
Passive Features
Restraints:
Seat belts (three-point front, lap rear). Airbags were not standard on 1992 models.
Chassis Design:
Body-on-frame construction provides inherent rigidity.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player on higher trims.
Dashboard Features:
Analog gauges for speedometer, tachometer (if equipped), fuel, temperature, oil pressure. Basic indicator lights.
Driver Assistance
ABS:
Optional on some later models, not standard for 1992.
Connectivity
Connectivity Features:
None (basic vehicle features of the era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, whichever comes first (refer to manual for exact recommended interval).
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or annually.
Spark Plug Replacement:
Refer to manual; typically every 30,000 - 40,000 km (18,000 - 25,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4, low viscosity (refer to manual for exact specification and capacity).
Power Steering Fluid:
ATF Dexron II or equivalent (if power steering equipped; refer to manual for specification and capacity).
Coolant Capacity:
Approx. 6.0 - 6.5 Liters (refer to manual for exact capacity).
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings, wheel bearings, exhaust system rust, starter motor solenoid.
Engine Specific Concerns:
While generally robust, attention to cooling system maintenance is crucial to prevent overheating. Timing belt replacement is a critical scheduled maintenance item.
4Wd System Concerns:
Regular lubrication of transfer case and differential components is important to prevent wear and seizing.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing compact and reliable vehicles, particularly known for small SUVs and Kei cars.
Model Evolution
Feroza Introduction:
The Feroza (also known as Rocky in some markets) was introduced in 1989 as a successor to the Daihatsu Taft and F-series light off-roaders. It positioned itself as a more refined, yet still capable, compact SUV.
1992 Model Year:
The 1992 model represents a mid-cycle version of the first generation Feroza, typically featuring minor styling updates and potentially improved features over the initial launch models.
Production
Production Location:
Primarily manufactured in Japan.
Production Years:
1989 - 2002 (first generation)
🏆 Awards & Recognition
Recognitions
Offroad Awards:
While not typically winning major awards, the Feroza was recognized for its value and off-road capability within its segment.
Ratings
Consumer Reports Ranking:
Information from this period may be scarce, but it was generally considered a reliable and economical choice for a compact 4x4.
Certifications
Vehicle Certification:
Compliant with Japanese domestic market (JDM) and relevant export market safety and emissions standards for 1992.
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