DAIHATSU FEROZA F300 Engine Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Chassis Code: F300 Engine Code Covered: HD Engine Codes Product Identifier: DAIHATSU FEROZA F300 Engine Workshop Service Repair Manual Product Description Short:...

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Type: Car

Vendor:

Sku: 542832

Tags: Car Cars Daihatsu Feroza Feroza F300

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza

Chassis Code:

Engine Code Covered:

HD Engine

Codes

Product Identifier:

DAIHATSU FEROZA F300 Engine Workshop Service Repair Manual

Product Description Short:

DAIHATSU F300 HD-ENGINE WORKSHOP MANUAL

👋 Introduction

Market Position

Vehicle Segment:

Compact Sport Utility Vehicle (SUV), known for its off-road capability and affordability.

Competitive Analysis

Competitors:

Suzuki Samurai, Jeep Wrangler (early models), Land Rover Defender (entry-level), Mitsubishi Pajero (smaller variants).

Key Features

Vehicle Purpose:

Light-duty off-roading, recreational use, and basic utility.

Body Styles:

Typically offered in a 2-door convertible (soft-top or hard-top) and a 4-door hardtop variant.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive maintenance and servicing procedures for Daihatsu F300 with HD engines.

Number Of Sections:

Number Of Supplements:

Page Count

Estimated Page Count:

Varies (typical for comprehensive workshop manuals, often 500+ pages)

Manual Type

Type:

Workshop Service Repair Manual

Organization:

Sections with individual indexes and tables of contents, page titles indicate section content.

Language

Language:

English (Assumed based on product title and common industry practice)

Format

Format:

Digital (PDF or similar, typical for online sales) / Print (as an option)

📖 Manual Coverage

Systems Covered

Engine Mechanicals:

Detailed procedures for engine disassembly, inspection, repair, and reassembly.

Emission Control Systems:

Explanation and servicing of emissions-related components and systems.

Efi System:

Coverage of the Electronic Fuel Injection system, including components and diagnostics.

Fuel System:

Maintenance and repair of fuel delivery, storage, and injection components.

Cooling System:

Procedures for radiator, water pump, thermostat, and coolant system service.

Lubrication System:

Details on oil pump, oil filter, oil passages, and lubrication maintenance.

Ignition System:

Servicing of spark plugs, ignition coils, and related components.

Starting System:

Maintenance and repair of the starter motor, solenoid, and battery connections.

Charging System:

Procedures for alternator, voltage regulator, and battery charging system service.

S S T:

Information on Special Service Tools (SST) required for specific procedures.

Wiring Diagrams:

Detailed electrical wiring diagrams for troubleshooting and repairs.

Procedures Included

General Information:

Overview of the vehicle, safety precautions, and general handling instructions.

Maintenance:

Scheduled maintenance items, service intervals, and recommended checks.

Engine Mechanical Repair:

Engine rebuild procedures, piston ring replacement, valve adjustment, head gasket service.

Fuel System Diagnosis Repair:

Injector cleaning, fuel pump testing, fuel filter replacement, pressure testing.

Cooling System Flush Repair:

Coolant replacement, leak detection, hose replacement, radiator repair.

Ignition Timing Adjustment:

Procedures for setting and verifying ignition timing.

Starting Charging Troubleshooting:

Diagnosing and repairing issues with the starter and charging systems.

Wiring Troubleshooting:

Utilizing wiring diagrams to diagnose electrical faults.

Technical Depth

Depth Of Coverage:

Comprehensive, covering from routine maintenance to major engine overhauls and system diagnostics.

Diagnostics Focus:

Provides diagnostic procedures and troubleshooting charts for various engine and system issues.

Rebuild Capability:

Enables complete engine rebuilds, including component tolerances and specifications.

Torque Specifications:

Includes detailed tightening torque values for all critical fasteners and components.

Service Specifications:

Provides essential service specifications, clearances, and measurements for engine and chassis components.

📊 Manual Specifications

File Format

Digital Format:

PDF (Likely, common for digital manuals)

Searchability:

Searchable text content for efficient information retrieval (if digitally produced).

Print Quality

Print Readability:

High-resolution diagrams and text for clear printing (if print quality is emphasized).

Binding Type

Binding:

Comb-bound or perfect bound (for printed versions, facilitating lay-flat use).

Paper Type

Paper Quality:

Durable paper stock, suitable for workshop environments (for printed versions).

⚙️ Engine Specifications

Primary Engine

Engine Family:

Daihatsu HD Series

Engine Configuration:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Displacement Cc:

1590 cc (approx. 1.6 Liters)

Bore X Stroke:

76.0 mm x 87.0 mm (typical for this engine family)

Compression Ratio:

Approx. 8.5:1 to 9.5:1 (varies by specific sub-model/market)

Performance

Horsepower Ps Rpm:

Approx. 70-90 PS @ 5000-5500 rpm (market dependent)

Torque Nm Rpm:

Approx. 120-135 Nm @ 3000-3500 rpm (market dependent)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - often multi-point or single-point depending on year and market.

Fuel Type:

Unleaded Gasoline

Engine Orientation:

Longitudinal (typical for RWD/4WD vehicles of this era)

Cooling System

Cooling Method:

Water-cooled, pressurized system.

Lubrication System

Oil Pump Type:

Gear-type oil pump.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission (Optional, less common)

Features

Drivetrain:

Part-time 4-wheel drive (4WD) with selectable 2WD/4WD modes.

Transfer Case:

Two-speed transfer case with high and low range (often referred to as 4H, 4L).

📐 Dimensions

Exterior

Length Mm:

Approx. 3,745 - 3,900 mm (depending on body style)

Width Mm:

Approx. 1,590 - 1,600 mm

Height Mm:

Approx. 1,630 - 1,640 mm

Wheelbase Mm:

Approx. 2,300 - 2,310 mm

Weights

Curb Weight Kg:

Approx. 1,100 - 1,250 kg

Gross Vehicle Weight Rating Kg:

Approx. 1,600 - 1,750 kg

Towing Capacity Kg:

Varies by market and specific configuration, typically in the 750-1000 kg range for unbraked trailers.

Payload Capacity Kg:

Approx. 300 - 400 kg

🛡️ Safety Features

Ratings

Crash Test Results:

Limited official crash test data widely available from modern standards; design predates many current testing protocols.

Active Features

Optional on later models or specific trims, not standard on all.

Passive Features

Seat Belts:

Standard 3-point front seat belts, 2-point or 3-point rear seat belts depending on seating configuration.

Airbags:

Generally not equipped with airbags, especially on earlier models. Later or market-specific versions might have driver airbag.

🔧 Maintenance

Service Intervals

Oil Change Interval Km Months:

Every 5,000 - 7,500 km or 6 months (typical for this era, consult manual for precise recommendation).

Air Filter Replacement Km:

Every 15,000 - 20,000 km, or as needed based on operating conditions.

Spark Plug Replacement Km:

Every 30,000 - 40,000 km (depending on spark plug type).

Coolant Replacement Km Years:

Every 40,000 - 50,000 km or 2-3 years (depending on coolant type).

Fluid Specifications

Engine Oil Type Viscosity:

API SG/SH, SAE 10W-30 or 10W-40 (common recommendation, consult manual for exact spec).

Engine Oil Capacity Liters:

Approx. 3.7 - 4.0 Liters (with filter change, verify in manual).

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 Gear Oil (for manual transmission).

Transmission Fluid Type Automatic:

Dexron II or Dexron III (for automatic transmission, if equipped).

Coolant Type:

Ethylene Glycol based coolant (typically a 50/50 mix with distilled water).

Known Issues

Common Problems:

Corrosion (especially on body panels and frame), minor oil leaks from seals, ignition system issues (distributor, coil), clutch wear, exhaust system rust.

4Wd System:

Potential issues with transfer case linkage or hub locking mechanisms if not regularly serviced.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and robust vehicles, often focusing on compact cars and off-roaders.

Model Evolution

Feroza Introduction:

Introduced in 1988 as a successor to the Daihatsu Rugger (F70 series), initially named 'Feroza' in most markets and 'Sportrak' in the UK.

Feroza Updates:

Received minor updates throughout its production run, including cosmetic changes and potential upgrades to emissions systems.

Production

Production Years:

1988 - 2002 (approx.)

Manufacturing Locations:

Primarily Japan, with some production potentially in other Daihatsu-affiliated plants globally.