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Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Chassis Code: F300 Product Name: Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual Generation Generation Designation: First Generation Codes Internal...
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Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza / Rocky
Chassis Code:
F300
Product Name:
Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual
Generation
Generation Designation:
First Generation
Codes
Internal Model Codes:
F300
👋 Introduction
Market Position
Positioning:
A robust, compact SUV known for its off-road capability and reliability, targeting budget-conscious consumers and off-road enthusiasts.
Competitive Analysis
Competitors:
Suzuki Samurai, Jeep Wrangler, Isuzu Trooper, Mitsubishi Pajero (early models), Nissan Patrol (early models).
Key Features
Distinguishing Features:
Body-on-frame construction, available selectable four-wheel drive, compact dimensions for maneuverability, relatively simple mechanicals.
Target Audience
Intended Users:
DIY mechanics, independent repair shops, owners seeking to maintain and repair their vehicle themselves.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Market Segments:
North America, Europe, Asia, Australia (depending on specific market introduction)
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but implies extensive coverage)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for all variants.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, sensors, actuators.
Emission Control:
Exhaust gas recirculation (EGR), catalytic converter, oxygen sensors, evaporative emission control (EVAP) systems.
Fuel System:
Fuel injection systems (EFI), fuel pump, fuel injectors, fuel filter, fuel pressure regulator.
Clutch System:
Clutch disc, pressure plate, release bearing, hydraulic system, adjustment, and replacement.
Manual Transaxle:
Gearbox disassembly, assembly, gear ratios, shift mechanism, bearings, seals.
Automatic Transaxle:
Torque converter, planetary gear sets, hydraulic control system, valve body, transmission fluid.
Driveshaft Axle:
Front and rear driveshafts, universal joints, CV joints, differential assembly, axle shafts.
Suspension System:
Front independent suspension (e.g., MacPherson strut), rear leaf spring or coil spring suspension, shock absorbers, springs, control arms, bushings.
Steering System:
Power steering system (hydraulic), steering rack/gearbox, tie rods, steering column, alignment specifications.
Brake System:
Front disc brakes, rear drum brakes (or disc depending on trim), hydraulic lines, master cylinder, brake booster, parking brake.
Restraint System:
Seat belts, airbags (if equipped), pre-tensioners.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard.
Body Electrical:
Lighting system (headlights, taillights, interior), power windows, door locks, wipers, horn, instrumentation, fuse box.
HVAC:
Heating, ventilation, and air conditioning (A/C) system diagnosis, refrigerant handling, components (compressor, condenser, evaporator).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based diagnosis, fault code interpretation (if applicable).
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation.
Diagnostics:
Electrical system diagnostics, engine performance troubleshooting.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable pages for use in workshop/garage.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
Software Requirements
Reader Software:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Typically powered by Daihatsu's 2.0L (1998cc) 8-valve SOHC 4-cylinder engine (e.g., 3Y or similar variants depending on region).
Performance
Horsepower:
Approximately 90-95 HP (specific output varies by market and exact engine variant).
Torque:
Approximately 115-125 lb-ft (specific output varies by market and exact engine variant).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI).
Displacement
Displacement:
2.0 Liters (1998 cc)
Cooling System
Type:
Liquid-cooled, pressurized system.
Ignition System
Type:
Electronic Ignition System (EIS) with distributor.
🔧 Transmission
Standard
Type And Gears:
5-speed Manual Transmission.
Optional
Type And Gears:
4-speed Automatic Transmission (availability may vary by market).
Features
Drivetrain:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low.
Fluid Type
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification).
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 3,900 - 4,000 mm (short wheelbase variants).
Width:
Approx. 1,690 mm.
Height:
Approx. 1,730 - 1,740 mm.
Weights
Curb Weight:
Approx. 1,300 - 1,500 kg (depending on configuration).
Gross Vehicle Weight Rating:
Refer to vehicle's specific placard or manual.
Wheelbase
Wheelbase:
Approx. 2,300 mm (short wheelbase).
Track Width
Front Track:
Approx. 1,410 mm.
Rear Track:
Approx. 1,420 mm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings available for this era and model, but body-on-frame construction provides inherent robustness. Focus on occupant protection features of the time.
Active Features
Active Safety:
ABS (Anti-lock Braking System) available on some later models/trims. Four-wheel drive system enhances traction.
Passive Features
Passive Safety:
Seat belts (three-point front, two-point rear), reinforced safety cage structure.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on later or higher trims.
Driver Assistance
Assistance Features:
Limited to ABS on some models. Primarily focused on mechanical capability rather than electronic driver aids.
Connectivity
Connectivity Options:
None beyond basic radio/audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for precise interval based on driving conditions).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Typically every 15,000-30,000 miles or as needed based on environment.
Spark Plug Replacement:
Approximately every 30,000 miles (refer to manual for specific type and gap).
Timing Belt Replacement:
Crucial service item. Typically around 60,000-90,000 miles. Failure can cause severe engine damage (refer to manual for exact interval and part number).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (viscosity depends on ambient temperature, refer to manual).
Engine Oil Capacity:
Approx. 4.5 - 5.0 Liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water). Refer to manual for specific color/type.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Power Steering Fluid:
Dexron II or equivalent ATF (refer to manual).
Known Issues
Common Wear Items:
Wear and tear on suspension bushings, ball joints, tie rod ends due to off-road use and age. Clutch wear. Timing belt replacement is critical. Potential for rust on body and frame in corrosive environments.
Electrical Gremlins:
Age-related issues with wiring harness, switches, and grounding points can lead to intermittent electrical problems.
Engine Management:
Issues with sensors (e.g., O2 sensor, MAP sensor) can affect fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu, a subsidiary of Toyota, historically specialized in small, efficient, and robust vehicles, including compact SUVs and kei cars.
Model Evolution
Generation Timeline:
The Feroza/Rocky (F300) was introduced in 1987 as a successor to earlier Daihatsu rugged compact vehicles. It received minor updates throughout its production run until 1998.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Market Introductions
Global Availability:
Sold globally under various names, including Feroza and Rocky, in numerous markets.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While not a recipient of major individual awards, the Feroza/Rocky was recognized for its segment-leading affordability and off-road prowess by various automotive publications in its class during its production years.
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