Daihatsu Feroza Rocky F300 1990 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Model Code: F300 Year: 1990 Generation Generation: First Generation (F300) 👋 Introduction Market Position Market Position: A comprehensive service and...

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Type: Car

Vendor:

Sku: 470043

Tags: 1990 Car Cars Daihatsu F300 Feroza Rocky

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza / Rocky

Model Code:

Year:

Generation

Generation:

First Generation (F300)

👋 Introduction

Market Position

Market Position:

A comprehensive service and repair manual for the compact SUV segment, targeting owners and independent mechanics who prefer DIY maintenance and repairs for the Daihatsu Feroza/Rocky.

Competitive Analysis

Competitive Analysis:

This manual competes with other OEM and aftermarket repair guides, offering a digital, readily accessible solution for maintaining and repairing a specific, popular model from the early 1990s. Its strength lies in its detailed coverage of the F300 platform.

Key Features

Key Features:

• Detailed step-by-step repair instructions

• Extensive troubleshooting guides

• Accurate torque specifications

• Electrical wiring diagrams

• Maintenance schedules

• Diagrams and illustrations

📋 Manual Details

Coverage Areas

Coverage Areas:

• General Maintenance

• Troubleshooting

• Engine Service/Repair

• Transmission Service/Repair

• Brake System

• Wiring Diagram

• Electrical System

• Suspension

• Periodic Lubrication

• Steering

• Cooling System

• Fuel Injection/Fuel System

• Emission System

• Engine Control System

• Chassis/Body

• Restraint System

• Axle

• Drivetrain

Page Count

Page Count:

Not Specified (Downloadable PDF)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

• Engine (Mechanical and Electronic Control)

• Fuel System (Injection, Pump, Filters)

• Cooling System

• Lubrication System

• Ignition System

• Exhaust System (Including Emission Controls)

• Transmission (Manual and Automatic)

• Drivetrain (Front/Rear Axles, Differentials)

• Brake System (Hydraulic, ABS if equipped)

• Steering System

• Suspension System (Front and Rear)

• Wheels and Tires

• Body and Chassis (Structural Components, Panels)

• Electrical System (Wiring Harnesses, Components)

• Lighting System

• Interior Systems (HVAC, Seats, Trim)

• Safety Systems (Seatbelts, Airbags if equipped)

• Diagnostic Trouble Codes (DTCs)

Drivetrain:

Front and rear differentials, transfer case, drive shafts, CV joints.

Bodywork:

Body panel removal/installation, door mechanisms, latches, hinges, glass replacement.

Restraint System:

Seat belt mechanisms and inspection.

Procedures Included

Procedures Included:

• Routine Maintenance and Inspections

• Engine Disassembly and Reassembly

• Transmission Overhaul and Repair

• Brake System Bleeding and Component Replacement

• Suspension Component Replacement and Alignment

• Steering System Repairs

• Cooling System Flushing and Component Replacement

• Fuel System Diagnosis and Repair

• Electrical System Troubleshooting and Component Repair

• Diagnostic Procedures and Trouble Code Interpretation

• Wiring Diagram Analysis

• Component Testing and Calibration

• Lubrication Schedules and Fluid Specifications

Engine Repair Procedures:

• Cylinder head removal and reconditioning

• Piston and connecting rod installation

• Crankshaft and bearing replacement

• Timing belt/chain replacement

• Valve adjustment

Transmission Repair Procedures:

• Clutch replacement

• Transmission fluid flush and fill

• Manual transmission gear train inspection

• Automatic transmission internal component diagnosis

Electrical System Procedures:

• Starter motor and alternator testing/replacement

• Battery service

• Fuse and relay identification and testing

• Headlight and taillight service

• Instrument cluster diagnostics

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics)

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Digital (High Resolution for Screen Viewing and Printing)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital)

Software Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for compressed files if applicable)

Compatibility

Operating Systems:

Windows and macOS

⚙️ Engine Specifications

Primary Engine

Primary Engine:

1.6L 4-Cylinder (4WD)

Engine Codes

Engine Codes:

HD-C (Diesel), HD-T (Turbo Diesel), HC-C (Petrol)

Performance

Horsepower:

Approx. 90-95 hp (Petrol), Approx. 67 hp (Naturally Aspirated Diesel), Approx. 85 hp (Turbo Diesel) - Varies by specific engine variant.

Torque:

Approx. 125 Nm (Petrol), Approx. 130 Nm (Turbo Diesel) - Varies by specific engine variant.

Fuel System

Fuel System:

Electronic Fuel Injection (EFI) for petrol variants, Indirect Injection for diesel variants.

Engine Type

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft) for petrol models. Diesel variants also available.

Bore X Stroke

Bore X Stroke:

Petrol (HC-C): 80.0 mm x 81.5 mm (approx.)

Compression Ratio

Compression Ratio:

Petrol: 9.3:1 (approx.)

🔧 Transmission

Standard

Transmission:

5-Speed Manual Transmission

Optional

Transmission:

4-Speed Automatic Transmission (Optional on some models)

Features

Features:

Four-wheel-drive (4WD) system with selectable 2WD/4WD modes and a 2-speed transfer case.

Gear Ratios Manual

Gear Ratios Manual:

Specific ratios available within the manual.

Gear Ratios Automatic

Gear Ratios Automatic:

Specific ratios available within the manual.

📐 Dimensions

Exterior

Wheelbase:

Approx. 2420 mm (95.3 in)

Length:

Approx. 4090 mm (161.0 in)

Width:

Approx. 1690 mm (66.5 in)

Height:

Approx. 1710 mm (67.3 in)

Ground Clearance:

Approx. 195 mm (7.7 in) - Varies with tire size.

Approach Angle:

Approx. 38 degrees

Departure Angle:

Approx. 37 degrees

Weights

Curb Weight:

Approx. 1240 kg (2734 lbs) - Varies by specification

Gross Vehicle Weight:

Approx. 1700 kg (3748 lbs) - Varies by specification

Towing Capacity:

Refer to specific market regulations and manual for exact figures.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Specific crash test data for 1990 models often limited and vary by region)

Active Features

Active Features:

• Four-wheel drive system

• Power-assisted steering

• Power-assisted brakes

Passive Features

Passive Features:

• Seat belts (front and rear)

• Reinforced chassis structure

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with cassette player was common. Speakers often located in doors and rear panels.

Driver Assistance

Driver Assistance Features:

Limited to standard features for the era; ABS was not widely available or standard on all models.

Connectivity

Connectivity Features:

None in the modern sense. Primarily analog systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (check manual for specific engine type).

Air Filter Replacement:

Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually, depending on driving conditions.

Spark Plug Replacement:

Every 30,000 - 40,000 km (18,000 - 25,000 miles) for standard spark plugs.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity and capacity).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid (ATF).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

ATF Dexron II or equivalent, or specific power steering fluid as per manual.

Differential Fluid:

API GL-5 SAE 80W-90 gear oil for front and rear differentials.

Transfer Case Fluid:

API GL-4 SAE 75W-90 or 80W-90 gear oil.

Known Issues

Known Issues:

Ignition system components (distributor cap, rotor, spark plug wires) require periodic inspection and replacement.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing compact and lightweight vehicles, often specializing in SUVs and off-road capable models like the Feroza.

Model Evolution

Model Evolution:

The Feroza (also known as the Rocky in many markets) was introduced in the late 1980s as a successor to the Daihatsu Taft. It was designed as a compact, affordable, and capable off-road vehicle, often competing with models like the Suzuki Samurai and Jeep Wrangler.

Model Designation Variation:

Also sold as Daihatsu Rocky F300 in many international markets. In some markets, it was available as a convertible or hardtop model.

Production

Production Period:

1989-2002 (for the F300 generation)

Manufacturing Locations:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards are not readily documented for this model, it was recognized for its affordability, off-road capability, and reliability within its segment during its production run.