DAIHATSU FEROZA SPORTAK ROCKY F300 HD Engine Workshop Repair Manual All 1987-1998 ModelS COVERED

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Sportrak / Rocky Chassis Code: F300 Engine Code Designation: HD Engine Generation Generation: First Generation F300 Series Codes Common Model Designations:...

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Type: Car

Vendor:

Sku: 272505

Tags: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 Car Cars Daihatsu FEROZA ROCKY F300 HD SPORTAK

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza / Sportrak / Rocky

Chassis Code:

Engine Code Designation:

HD Engine

Generation

Generation:

First Generation F300 Series

Codes

Common Model Designations:

Feroza, Sportrak, Rocky, F300, F310

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

Enthusiasts seeking off-road capability, utility, and ruggedness.

Competitive Analysis

Key Competitors Era:

Suzuki Samurai/Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (early models), Jeep Wrangler.

Key Features

Vehicle Appeal:

Compact size, off-road prowess, relatively simple mechanicals, robust construction, affordable entry point into SUV ownership.

📋 Manual Details

Coverage Areas

Covered Model Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Market Coverage:

Global (Implied by model variants)

Vehicle Types Covered:

SUV, Off-Road Vehicle

Page Count

Estimated Page Count:

Extensive (Likely 1000+ pages)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system, seals, gaskets.

Engine Electrical:

Ignition system, starter system, charging system, fuel injection system (EFI), sensors, actuators, wiring diagrams.

Transmission Drivetrain:

Manual and Automatic Transmission (if applicable), transfer case, differentials, driveshafts, axles, CV joints.

Suspension Steering:

Front and rear suspension, springs, shock absorbers, control arms, ball joints, steering rack, power steering system.

Brakes:

Front and rear brakes (disc/drum), ABS (if equipped), brake lines, master cylinder, calipers, parking brake.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors, emissions control systems.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, hangers.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant, fan.

Electrical System Lighting:

Headlights, taillights, interior lighting, turn signals, hazard lights, fuses, relays, battery, alternator.

Body And Chassis:

Body panels, doors, hood, tailgate, chassis structure, interior trim, seats, glass.

HVAC System:

Air conditioning, heating, ventilation, blower motor, controls.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based problem solving.

Major Repairs:

Engine overhauls, transmission rebuilds, differential repairs, suspension component replacement.

Component Disassembly Assembly:

Detailed step-by-step instructions for removing, installing, and reassembling all major vehicle components.

Electrical Diagnostics:

Wiring diagram interpretation, circuit testing, component testing.

Alignment And Adjustment:

Wheel alignment procedures, brake adjustments, clutch adjustments.

Specifications And Torques:

Tightening torques for critical fasteners, engine specifications, fluid capacities, clearances.

Technical Depth

Depth:

Comprehensive (suitable for professional technicians and advanced DIY enthusiasts)

Illustrations Diagrams:

Abundant, detailed exploded views and system diagrams for clarity.

Step By Step Instructions:

Clear, sequential instructions for all repair and maintenance tasks.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (Typically OCR-enhanced PDF for text searchability)

Print Quality

Digital Quality:

High resolution for clear viewing and printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-Cylinder, SOHC

Displacement Liters:

Displacement Cc:

Bore X Stroke:

79.0 mm x 81.5 mm (approximate)

Compression Ratio:

8.5:1 to 9.5:1 (depending on variant)

Performance

Horsepower Ps:

~90-100 PS @ ~5500-6000 RPM (approximate)

Torque Nm:

~130-140 Nm @ ~3000-3500 RPM (approximate)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) or Carbureted (early models)

Fuel Type:

Unleaded Gasoline

Engine Codes

Common Engine Codes:

G16A, G16B

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

3-Speed or 4-Speed Automatic (model/market dependent)

Features

Drivetrain:

Part-time 4WD with selectable 2WD/4WD High/4WD Low range

📐 Dimensions

Exterior

Length Mm:

3850 - 3925 (approximate, depending on bumper and spare tire carrier)

Width Mm:

1600 - 1650 (approximate)

Height Mm:

1700 - 1760 (approximate, depending on roof type)

Wheelbase Mm:

2300 - 2310 (approximate)

Weights

Curb Weight Kg:

1050 - 1250 (approximate, depending on configuration)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official standardized crash test data available for this era and segment.

Active Features

Active Safety Features:

Basic ABS (Optional on some later models), effective 4WD system for traction.

Passive Features

Passive Safety Features:

Seat belts, reinforced chassis structure, possibly limited crumple zones.

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM radio, cassette player or CD player (later models).

Driver Assistance

Driver Assistance Features:

Minimal; ABS was optional on some later versions.

Connectivity

Connectivity Options:

None in the modern sense; primarily basic audio system.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 - 7,500 km or 6 months (whichever comes first)

Transmission Fluid Change:

Manual: Inspect periodically, change if contaminated. Automatic: Every 40,000 - 60,000 km.

Transfer Case Fluid Change:

Every 40,000 - 60,000 km.

Differential Fluid Change:

Every 40,000 - 60,000 km.

Coolant Flush:

Every 2 years or 40,000 km.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (check specific owner's manual for exact grade)

Engine Oil Capacity Liters:

~3.7 Liters (with filter change)

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water)

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Type Automatic:

Dexron II or equivalent.

Transfer Case Fluid Type:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Differential Fluid Type:

API GL-5, SAE 80W-90 gear oil (check for limited-slip additive requirement if applicable).

Known Issues

Common Issues Engine:

Oil leaks (valve cover gasket, oil pan gasket), timing belt wear, occasional head gasket issues.

Common Issues Drivetrain:

Worn clutch (manual), occasional transfer case or hublock issues, U-joint wear.

Common Issues Suspension Steering:

Ball joint wear, tie rod end wear, power steering pump leaks, worn bushings.

Common Issues Body:

Rust (wheel arches, chassis, rocker panels), worn door seals, interior plastic trim degradation.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, is known for producing compact, reliable, and often niche vehicles, particularly small cars and off-roaders.

Model Evolution

Feroza Development:

Developed as a successor to the Daihatsu Taft, the Feroza (Rocky) was designed to offer compact SUV capabilities with a focus on affordability and off-road performance.

Trim Levels Variants:

Available in short-wheelbase (SWB) soft-top and hard-top, and some long-wheelbase (LWB) hard-top variants depending on market.

Production

Production Years:

1984-2002 (F300 series and its direct successor variations)

Manufacturing Locations:

Japan (Primary), potentially assembly in other regions.

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Not widely recognized with specific awards, but appreciated by off-road enthusiasts for its capability.