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DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual 1987-1998

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Alternate Model Names: Sportrak, Rocky F300 HD Generation Codes: F300 HD Production Years Covered: 1987-1998 👋 Introduction Market Position Vehicle Segment: Compact...
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DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual 1987-1998
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza
Alternate Model Names:
Sportrak, Rocky F300 HD
Generation Codes:
F300 HD
Production Years Covered:
1987-1998
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Owners of Daihatsu Feroza/Sportrak/Rocky vehicles seeking to perform maintenance and repairs, enthusiasts, and independent repair shops.
Competitive Analysis
Key Competitors:
Suzuki Samurai, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Nissan Terrano/Pathfinder (smaller variants).
Key Features
Manual Value Proposition:
Provides professional-grade repair information, enabling cost savings on labor and empowering users to maintain their vehicle effectively.
Download Benefit:
Instant download access eliminates shipping costs and wait times, providing immediate access to repair information.
Information Density:
Offers a 'wealth of information' with step-by-step instructions and detailed diagrams for comprehensive repair coverage.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Interior, HVAC, Emissions Control
Page Count
Estimated Page Count:
Extensive (Detailed by the nature of factory service manuals)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of all powertrain components, including engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, and emissions.
Chassis And Body:
Detailed sections on suspension, steering, braking systems, wheel alignment, chassis lubrication, body panel removal and installation, interior trim, and exterior components.
Electrical System:
In-depth coverage of the electrical system, including wiring diagrams, lighting, charging system, starting system, ignition system, instrument cluster, and accessory circuits.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication, spark plug replacement, air filter service, belt inspections and adjustments.
Component Repair And Rebuild:
Step-by-step instructions for overhauling engines, rebuilding transmissions, repairing differentials, servicing brake calipers, and disassembling/reassembling major vehicle components.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues, including fault code interpretation (if applicable), symptom-based troubleshooting guides, and component testing methods.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic strategies, including electrical system tracing, pressure testing, and component resistance checks, suitable for professional mechanics and skilled DIY enthusiasts.
Rebuild Specifications:
Includes detailed specifications for engine rebuilding, transmission overhaul, suspension component refurbishment, and brake system component replacement, ensuring proper assembly and performance.
Exploratory Diagrams:
Features highly detailed exploded views and diagrams that visually guide the user through complex disassembly and reassembly processes, clearly identifying part relationships and orientations.
📊 Manual Specifications
File Format
Type:
PDF
Compatibility:
PC & MAC Compatible
Print Quality
Resolution:
High Resolution (Professional Quality)
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
HD-C, HD-E (Specific engine codes for the F300 generation).
Displacement Common:
1.6 Liters (1589 cc)
Engine Type Common:
Inline 4-Cylinder, SOHC, Naturally Aspirated (Petrol)
Performance
Horsepower Approximate:
Around 90-100 PS (66-74 kW) depending on specific engine variant and market.
Torque Approximate:
Around 120-130 Nm (89-96 lb-ft) depending on specific engine variant and market.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most later models, potentially Carbureted for earlier variants in some markets.
Fuel Type:
Unleaded Petrol (Gasoline)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (Availability varied by market and trim)
Features
Drivetrain:
Part-time 4-Wheel Drive (4WD) with selectable 2WD/4WD modes. Some models may feature a transfer case with high and low range gearing.
📐 Dimensions
Exterior
Body Styles:
2-Door Soft-top Convertible, 2-Door Hardtop, 4-Door Hardtop (wagon-like variant)
Length Approximate:
3,600 - 4,000 mm (depending on body style)
Width Approximate:
1,600 - 1,650 mm
Height Approximate:
1,650 - 1,700 mm (depending on roof type)
Weights
Curb Weight Approximate:
1,000 - 1,200 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited availability of official crash test ratings from major agencies for this era and vehicle type.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS availability may vary by market and year.
Steering:
Recirculating ball steering system. Power steering was an option on some models.
Passive Features
Seat Belts:
Standard seat belts, likely 3-point front and lap belts rear.
Roll Over Protection:
Integrated roll bar structure, particularly prominent on soft-top models, offering some degree of occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. Speaker configurations varied by trim level.
Instrument Cluster:
Analog gauges for speed, RPM, fuel, coolant temperature, and oil pressure. Warning lights for various systems.
Driver Assistance
ABS:
Anti-lock Braking System was an optional feature on some models, not standard across the range.
Traction Control:
Generally not available on this model.
Connectivity
Auxiliary Inputs:
Not typically available in factory systems of this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for precise interval).
Timing Belt Replacement:
Crucial interval, often around 80,000 - 100,000 km. Failure can cause catastrophic engine damage. The manual will specify the exact interval and replacement procedure.
Coolant Flush Interval:
Recommended every 2-3 years or a specific mileage, depending on coolant type used.
Fluid Specifications
Engine Oil Type:
API SG or higher, viscosity typically 10W-30 or 10W-40. Refer to manual for exact specification and capacity.
Transmission Fluid Manual:
API GL-4 gear oil, typically SAE 75W-90 or 80W-90. Check manual for specific capacity and grade.
Transmission Fluid Automatic:
Dexron II or equivalent. Refer to manual for precise specification and capacity.
Coolant Type:
Ethylene glycol based antifreeze coolant. Typically a 50/50 mix with distilled water.
Known Issues
Rust And Corrosion:
Common in older body-on-frame vehicles, particularly in areas exposed to salt and moisture. Check chassis, wheel wells, and body mounts.
Timing Belt Wear:
Critical component that requires regular replacement to prevent engine failure. Manual provides interval.
4Wd System Maintenance:
Transfer case and hub lock maintenance is important for longevity. Manual covers lubrication and inspection.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu, a subsidiary of Toyota, is known for producing small, fuel-efficient, and often niche vehicles, including compact SUVs and Kei cars.
Model Evolution
Feroza Development:
The Feroza was developed as a successor to the Daihatsu Rugger/Taft, aiming for a more modern and car-like (though still rugged) compact SUV experience. It was built on a ladder-frame chassis.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu.
Market Distribution:
Sold globally under various names including Feroza, Sportrak, and Rocky, with significant presence in Europe, Asia, and Australia.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Praised for its compact size and surprising off-road prowess, making it popular in certain enthusiast communities.
Value Proposition:
Offered a budget-friendly entry into the compact SUV segment, providing a rugged alternative to smaller cars.
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