Segment:
Compact to Mid-size Off-road SUV / Utility Vehicle.
Target Audience:
Owners, DIY mechanics, automotive repair shops, enthusiasts of classic 4x4 vehicles.
Competitors:
Toyota Land Cruiser (J70/80 series), Mitsubishi Pajero (first/second generation), Nissan Patrol (Y60), Suzuki Samurai/Jimny (SJ/JA series).
Vehicle Type:
Rugged, body-on-frame SUV known for its off-road capability and durability.
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving money and extending vehicle lifespan. Provides in-depth technical knowledge for emergency situations.
Covered Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Estimated Page Count:
Varies by specific edition, typically 500+ pages for a comprehensive factory service manual.
Type:
Factory Service Repair Manual / Workshop Manual / Troubleshooting Guide / Maintenance Schedule
Engine Systems:
Engine mechanical, lubrication, cooling, fuel system (carbureted/injected depending on variant), ignition, emission control, turbocharging (if applicable).
Drivetrain Systems:
Clutch, manual transmission, automatic transmission, transfer case, 4WD system, driveshafts, differentials, axles.
Chassis Systems:
Suspension (front and rear, leaf springs, coil springs depending on variant), steering system, brakes (hydraulic, front discs, rear drums), wheels and tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays, electronic control units (ECUs if applicable), accessories.
Body And Interior:
Body panels, doors, windows, interior trim, seats, heating, ventilation, and air conditioning (HVAC) system.
Maintenance:
Regular maintenance checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt tensioning, brake inspections.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, identification of common problems and their solutions, fault code interpretation (if applicable).
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including connector pinouts and wire colors.
Depth:
Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds, diagnostics, and electrical system repairs.
Readability:
Searchable text, zoomable pages.
Compatibility:
Compatible with all versions of Windows and Mac OS. Requires Adobe PDF Reader and WinZip for extraction.
Quality:
High-resolution scans of original factory documentation, ensuring clear text and diagrams.
Binding:
Digital Download (Not a physical book).
Paper Type:
N/A (Digital Format)
Engine Code Examples:
2L-T (2.4L Turbo Diesel), 4ZE1 (2.8L Diesel), 4Y (2.0L Petrol - less common in F75 variants).
Displacement Examples:
2.4 Liters (2369 cc), 2.8 Liters (2800 cc).
Horsepower Range:
Approximately 90-115 hp for diesel variants, 90-105 hp for petrol variants (depending on specific engine and turbocharging).
Torque Range:
Approximately 150-200 lb-ft (190-270 Nm) for diesel variants.
Fuel Delivery:
Indirect injection (diesel), Carburetor (petrol), Electronic Fuel Injection (EFI) on later petrol variants.
Fuel Type:
Diesel, Unleaded Petrol.
Cooling System:
Pressurized liquid-cooled system.
Transmission Type:
5-speed manual transmission.
Transmission Type:
4-speed automatic transmission (less common).
Drivetrain:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low.
Transfer Case:
Two-speed transfer case with neutral position.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification).
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification).
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification).
Body Styles:
3-door short wheelbase, 5-door long wheelbase.
Wheelbase Examples:
Approx. 2300 mm (SWB), Approx. 2730 mm (LWB).
Curb Weight Range:
Approx. 1700-2000 kg (depending on body style and configuration).
Gross Vehicle Weight Rating:
Typically around 2500 kg.
Crash Test Data:
Limited official crash test data available for this era and model, especially by modern standards. Focus on robust chassis construction for its intended use.
Braking:
Front disc brakes, rear drum brakes. Power assisted braking system.
Restraints:
Seat belts (front and rear), usually 3-point belts in the front. Limited airbag availability, often absent in earlier models.
Construction:
Body-on-frame construction, generally considered robust.
Oil Change:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first, depending on operating conditions. Refer to manual for specific intervals.
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually. Inspect more frequently.
Coolant Flush:
Every 2-3 years or 40,000 - 60,000 km (24,000 - 36,000 miles).
Engine Oil:
API CD/CE or SF/SG for diesel, SF/SG for petrol. Viscosity typically 10W-30 or 15W-40. Check manual for exact grade.
Engine Oil Capacity:
Approximately 5.5 - 6.5 liters (5.8 - 6.9 US quarts) with filter change.
Coolant:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Use a suitable quality coolant for mixed metal engines.
Common Problems:
Rust and corrosion (especially body panels, chassis frame), wear in suspension components (bushings, leaf springs), potential for turbocharger issues (on diesel models), aging fuel systems, electrical gremlins from worn wiring.
Part Availability:
Some specific parts may be harder to source due to the age of the vehicle, requiring specialist suppliers or used parts.
Manufacturer:
Daihatsu Motor Co., Ltd. is Japan's oldest passenger car manufacturer, known for its compact and specialized vehicles.
Lineage:
The Fourtrak (also known as Rugger, Rocky in some markets) is Daihatsu's long-standing line of rugged, body-on-frame 4x4 vehicles, evolving from earlier models like the Taft.
Manufacturing Location:
Japan.
Market Segments:
Popular in off-road enthusiast communities, agricultural use, and areas requiring robust utility vehicles.
