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Daihatsu Hijet 1.3 16v Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Engine Variant: 1.3 16v Codes Engine Code Likely: K3-VE (common for 1.3L 16v Daihatsu engines of the era) 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 437204
Daihatsu Hijet 1.3 16v Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Engine Variant:
1.3 16v
Codes
Engine Code Likely:
K3-VE (common for 1.3L 16v Daihatsu engines of the era)
👋 Introduction
Market Position
Target Audience:
Daihatsu Hijet 1.3 16v owners, independent repair shops, and DIY mechanics.
Competitive Analysis
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, not third-party alternatives, ensuring accuracy and completeness.
Key Features
Content Detail:
Hundreds of pages with hundreds of illustrations, diagrams, and photos for detailed procedural guidance.
Usability:
Easy to use, with numbered instructions, bold figure numbers, and a detailed table of contents for quick information retrieval.
Cost Savings:
Enables users to perform their own servicing, potentially saving $50-$60 per hour in labor costs.
📋 Manual Details
Coverage Areas
Model Years Covered:
Undetermined from product information, but typically covers a specific generation or range of years for the 1.3 16v model.
Trim Levels Covered:
All Styles Covered (as per product description)
Page Count
Estimated Page Count:
Hundreds of pages (as per product description)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Engine overhaul, disassembly, assembly, component testing, diagnostics, and performance tuning.
Transmission Service Repair:
Manual and/or automatic transmission repair, fluid changes, internal component diagnosis, and clutch service (if applicable).
Brake System:
Brake component inspection, repair, replacement (pads, rotors, calipers), hydraulic system bleeding, and parking brake service.
Wiring Diagram:
Comprehensive electrical wiring diagrams for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components, including lighting, starting/charging system, power accessories, and ECU.
Suspension:
Front and rear suspension component inspection, replacement (shocks, struts, bushings, ball joints), and alignment procedures.
Periodic Lubrication:
Detailed lubrication points and recommended fluid types and capacities for all chassis components.
Steering:
Steering system diagnosis, repair, and adjustment, including power steering components and steering column.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and heater core service and repair.
Fuel Injection Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure regulation, and EVAP system diagnosis and repair.
Emission System:
Diagnosis and repair of emissions control components, including catalytic converter, oxygen sensors, and EGR system.
Heater Air Conditional:
HVAC system diagnosis, refrigerant service, component replacement (compressor, evaporator, condenser), and cabin air filter replacement.
Engine Control System:
ECU diagnostics, sensor and actuator testing, and drivability troubleshooting.
Chassis Body:
Body panel repair, frame inspection, door and window mechanisms, and underbody component service.
Restraint System:
Airbag system diagnostics and repair, seatbelt service.
Interior:
Interior trim removal and installation, seat adjustments, dashboard components.
Differential Drive:
Rear differential service, fluid changes, and potential repairs (for RWD variants).
Axle:
Front and rear axle inspection, CV joint service, and drive shaft repair.
General Maintenance:
Routine maintenance procedures, fluid level checks, filter replacements, and general inspection guidelines.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues.
Procedures Included
Repair Procedures:
Detailed step-by-step repair instructions for all covered systems.
Diagnostic Procedures:
Advanced diagnostic guides to pinpoint issues, including specific tests for components and systems.
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, and brake checks.
Tuning Procedures:
Included (as per product description: 'all service, maintenance, repairs and tuning'). This suggests guidance on performance adjustments and optimization.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to complete rebuilds and advanced diagnostics, as performed by factory-trained technicians.
Illustrations Diagrams:
Contains all necessary illustrations, drawings, and photos to guide through repair procedures.
Troubleshooting Guide:
Includes an advanced troubleshooting guide to assist in diagnosing and correcting problems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (implied by PDF format and product description)
Print Quality
Printability:
Printable without restriction, allowing users to print specific pages or the entire manual.
Resolution:
High resolution (as per product description)
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Delivery Method
Delivery:
Instant download link provided after purchase.
Software Requirements
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, 16-valve
Displacement:
1.3 Liters (1300 cc)
Engine Code Likely:
K3-VE (common for 1.3L 16v Daihatsu engines of the era)
Performance
Horsepower Estimated:
Typically around 80-90 PS (59-66 kW), though specific output varies by exact model year and market.
Torque Estimated:
Likely in the range of 115-125 Nm (85-92 lb-ft), varying by specific engine tune.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Control System
ECM Type:
Engine Control Module (ECM) - Specific model number would be detailed in the manual.
🔧 Transmission
Standard
Transmission Type Options:
Likely available with both 5-speed manual and 4-speed automatic transmissions, depending on the specific Hijet variant and market.
Features
Drive Layout:
Typically Rear-Wheel Drive (RWD) or available with All-Wheel Drive (AWD) for certain Hijet models.
📐 Dimensions
Exterior
Vehicle Type:
Kei truck/van (though the 1.3L engine suggests a potentially larger or export version of the Hijet, possibly a panel van or microvan).
Body Styles:
Panel Van, Minivan/Microvan, Deck Van, Truck variants are common for the Hijet line.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings would be model year dependent and not detailed in this general product description. The manual would likely contain safety system diagnostics.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) and Electronic Stability Control (ESC) may be present on later models, details would be in the manual.
Passive Features
Passive Safety Features:
Seat belts, airbags (driver and potentially passenger), reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic infotainment systems common to vehicles of its era, likely including a radio and possibly a CD player. Higher trims might offer power windows/locks and a basic climate control system. Detailed operation would be in an owner's manual, but the service manual would cover the system's electrical components.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features on models of this era, potentially including ABS. Advanced features like adaptive cruise control or lane keeping assist are unlikely.
Connectivity
Connectivity Options:
Minimal connectivity options. The manual will cover the electrical pathways for any integrated systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Recommendation:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Manual will specify exact intervals and oil grades.
Air Filter Replacement Interval Recommendation:
Generally recommended every 20,000-40,000 km (12,000-24,000 miles) or as needed based on inspection. Manual will provide precise intervals.
Fluid Specifications
Engine Oil Specification:
Likely 0W-20, 5W-30, or 10W-30 synthetic or semi-synthetic oil meeting API SN or ILSAC GF-5 standards. Manual is essential for exact specification.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify the correct type and capacity.
Known Issues
Common Wear Items:
As with many vehicles, common wear items may include brake pads and rotors, suspension bushings, exhaust components, and spark plugs. Specific Hijet known issues would be detailed in the manual or through community forums.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Daihatsu is a Japanese automobile manufacturer, a subsidiary of Toyota Motor Corporation, known for its small and fuel-efficient vehicles.
Model Evolution
Hijet Lineage:
The Hijet is one of Daihatsu's longest-running and most successful model lines, dating back to the 1960s. It has evolved through numerous generations, adapting to market needs for commercial and personal transportation.
Production
Manufacturing Location:
Daihatsu vehicles are primarily manufactured in Japan, with some models produced in other affiliated plants globally.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the Hijet 1.3 16v model are not detailed in the product information. However, the Hijet line has consistently been recognized for its practicality, reliability, and value in its segment.
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