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Daihatsu Hijet 1.3 S85 1998-2010 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Production Years Covered: 1998-2010 Engine Variant: 1.3L Codes Manual Code: WSM (Workshop Service Manual) 👋 Introduction Market Position Vehicle...
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Type: Car
Vendor:
Sku: 488747
Daihatsu Hijet 1.3 S85 1998-2010 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Chassis Code:
S85
Production Years Covered:
1998-2010
Engine Variant:
1.3L
Codes
Manual Code:
WSM (Workshop Service Manual)
👋 Introduction
Market Position
Vehicle Segment:
Kei truck/van (though 1.3L engine suggests a slightly larger variant or export model).
Target Audience:
Owners and independent repair shops seeking detailed technical information for maintenance and repair.
Competitive Analysis
Competitors:
Suzuki Carry, Honda Acty, Mitsubishi Minicab (for the Kei truck segment).
Key Features
Manual Value Proposition:
Empowers owners to perform their own repairs, saving significant costs and increasing vehicle knowledge.
Manual Benefit 1:
Easy-to-follow step-by-step instructions.
Manual Benefit 2:
Clear pictures and diagrams.
Manual Benefit 3:
Comprehensive coverage of all service and repair jobs.
📋 Manual Details
Coverage Areas
General Repair:
Comprehensive
Routine Maintenance:
Included
Troubleshooting:
Included
Wiring Diagrams:
Included
Page Count
Estimated Page Count:
Likely extensive, typical for WSMs covering multiple years and systems (exact count not provided but implies comprehensive detail).
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for the 1.3L engine.
Transmission:
Coverage for manual and potentially automatic transmission systems, including removal, installation, and internal repairs.
Drivetrain:
Axles, differentials, drive shafts, and related components.
Brakes:
Hydraulic system, calipers, drums, lines, master cylinder, parking brake.
Suspension:
Front and rear suspension components, alignment, shocks, springs.
Steering:
Steering column, rack and pinion (or steering box), power steering system (if equipped).
Electrical System:
Charging system, starting system, ignition system, lighting, accessories, fuses, relays.
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, evaporative emissions control.
Cooling System:
Radiator, thermostat, water pump, hoses, fan.
Exhaust System:
Manifolds, catalytic converter, mufflers, pipes.
Body And Chassis:
Body panels, doors, glass, interior trim, frame structure.
HVAC:
Heating, Ventilation, and Air Conditioning systems (if equipped).
Procedures Included
Engine Overhaul:
Complete engine rebuild procedures, including component specifications and tolerances.
Transmission Rebuild:
Detailed steps for disassembling, inspecting, and reassembling transmissions.
Brake Service:
Pad and shoe replacement, rotor/drum resurfacing or replacement, bleeding procedures.
Suspension Component Replacement:
Ball joints, tie rods, control arms, struts/shocks.
Electrical Diagnostics:
Troubleshooting guides for common electrical faults using wiring diagrams.
Fluid Changes:
Step-by-step guides for engine oil, transmission fluid, brake fluid, coolant changes.
Timing Belt Replacement:
Procedures and timing marks for engine timing belt replacement.
Spark Plug Replacement:
Torque specifications and gap settings.
Fuel Injector Service:
Removal, cleaning, and testing of fuel injectors.
Body Repair:
Procedures for minor bodywork, panel replacement, and alignment.
Technical Depth
Depth:
In-depth, professional-level repair and diagnostic information.
Diagnostic Charts:
Includes symptom-based diagnostic charts and flowcharts.
Component Tolerances:
Detailed specifications for component measurements and allowable wear.
Torque Specifications:
Comprehensive list of torque values for critical fasteners.
Special Tools:
Lists and descriptions of special tools required for specific repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Implied by PDF format, enabling text search.
Print Quality
Printability:
Full printable quality, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely F13A or similar Daihatsu 1.3L (specific code not provided, but common for this era).
Engine Type:
Inline 4-cylinder, naturally aspirated petrol.
Displacement:
1.3 Liters (approx. 1300 cc).
Performance
Horsepower:
Typically in the range of 60-80 HP, depending on specific tuning and market.
Torque:
Torque figures would complement horsepower, likely in the 100-120 Nm range.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Petrol (Gasoline).
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission as standard.
Optional
Transmission Type:
A 3-speed or 4-speed automatic transmission may have been an option.
Features
Drive:
Rear-wheel drive (RWD) or All-wheel drive (4WD) variants are common for Hijet models.
📐 Dimensions
Exterior
Body Style:
Panel Van, Pickup Truck, or Microvan configurations.
Wheelbase:
Specific wheelbase figures vary by body style but are compact for the segment.
Cargo
Cargo Capacity:
Designed for utility, with emphasis on cargo volume in van variants.
Weights
Curb Weight:
Typically lightweight, ranging from approximately 800 kg to 1100 kg depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Minimal safety ratings data typically available for this segment during this period; emphasis on basic occupant protection.
Active Features
ABS:
Anti-lock Braking System may have been an optional feature on higher trims.
Passive Features
Airbags:
Driver's airbag might have been standard or optional depending on market and year.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, potentially with a cassette player or CD player on later models.
Driver Assistance
Traction Control:
Not commonly found on models from this era, especially in base trims.
Connectivity
Bluetooth:
Unlikely to be factory-equipped on most models of this vintage.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 10,000 km or 6-12 months, as per manual recommendations.
Air Filter Replacement:
Regular inspection and replacement every 20,000 - 40,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 40,000 - 60,000 km, depending on plug type (e.g., copper vs. iridium).
Transmission Fluid Change:
Manual: Check level periodically, change as per manual (often 60,000-100,000 km). Automatic: More frequent, 40,000-80,000 km.
Fluid Specifications
Engine Oil:
API SG or higher, viscosity typically 10W-30 or 5W-30 depending on climate. Capacity around 3.5-4.0 liters.
Coolant:
Ethylene glycol-based coolant (typically green or orange), a 50/50 mix with distilled water. Capacity around 5-6 liters.
Brake Fluid:
DOT 3 or DOT 4, replaced every 2-3 years.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or III compatible ATF (Automatic Transmission Fluid).
Known Issues
Rust And Corrosion:
Common in older vehicles, especially in regions with road salt. Body panels, undercarriage, and suspension components can be affected.
Cooling System Leaks:
Degraded hoses, radiator, and water pump seals can lead to coolant leaks.
Ignition System Components:
Spark plug wires, distributors (on older models), and ignition coils can fail over time.
Wear And Tear Suspension:
Bushings, ball joints, and tie rods can wear out, leading to noisy suspension and steering issues.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu has a long history of producing small, efficient, and practical vehicles, including micro-vans and trucks.
Model Evolution
Hijet Lineage:
The Hijet is one of Daihatsu's longest-running and most recognizable model lines, dating back to the 1960s.
Production
Manufacturing Origin:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Model Generation:
The S85 chassis represents a specific generation or iteration of the Hijet, known for its compact and functional design.
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