Daihatsu Hijet S85 1998-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Generation: Seventh Generation (S80/S81/S82/S83/S85) Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009,...

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Type: Truck

Vendor:

Sku: 429068

Tags: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Cars Daihatsu Hijet Hijet S85 Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Hijet

Chassis Code:

Generation:

Seventh Generation (S80/S81/S82/S83/S85)

Model Years Covered:

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

👋 Introduction

Market Position

Vehicle Segment:

Kei Truck / Commercial Vehicle

Target Audience:

Owners and technicians seeking detailed repair and maintenance information for the Daihatsu Hijet S85

Competitive Analysis

Comparable Vehicles:

Suzuki Carry, Mitsubishi Minicab, Subaru Sambar

Key Features

Manual Value Proposition:

Enables owners to save money and perform repairs like a professional technician, providing the most reliable information.

Manual Content Advantage:

Contains specifications and procedures previously available only in authorized dealer service departments.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of Daihatsu Hijet S85 vehicles

Secondary Coverage:

Proprietary components manufactured for Daihatsu Hijet S85

Page Count

Estimated Page Count:

Comprehensive (Specific number not provided, but implied to be extensive)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete repair and overhaul, fuel system, ignition, lubrication system, exhaust

Transmission:

Complete repair and overhaul, including disassembly and assembly

Electrical System:

Comprehensive coverage

Body:

Comprehensive coverage

Procedures Included

Routine Maintenance:

Tune-ups, general servicing, lubrication

Troubleshooting:

Diagnostic procedures for when trouble occurs

Repair And Overhaul:

Detailed instructions for component repair and full vehicle overhaul

Installation And Removal:

Step-by-step procedures for removal and installation of components

Assembly And Disassembly:

Detailed breakdown and reassembly instructions for major assemblies

Technical Depth

Depth:

Professional level, assuming familiarity with general automotive practices, emphasizing product-specific aspects

Special Tools:

References to specific Daihatsu special tool numbers and illustrations for required tools

Safety Precautions:

Emphasis on safety equipment and precautions during maintenance and repair

Important Notes:

Highlights specific information through WARNING, CAUTION, and NOTE notations

📊 Manual Specifications

File Format

Format:

Delivery:

Fast and free electronic delivery via Email

Print Quality

Printable:

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated (Specific engine codes like EF-SE, EF-DE, EF-NS, EF-ZS are common for this era Hijet, but not explicitly stated in the provided text)

Displacement:

Typically 660cc for Japanese Domestic Market (JDM) models, though variations may exist for export markets.

Performance

Horsepower:

Variable based on specific engine variant, typically in the 45-60 HP range for JDM.

Torque:

Variable based on specific engine variant, typically in the 55-70 Nm range for JDM.

Fuel System

Fuel Delivery:

Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

Likely 5-speed manual transmission and/or 3-speed automatic transmission depending on configuration.

Optional

Transmission Type:

Automatic transmission availability.

Features

Drive Layout:

Rear-wheel drive (RWD) or All-wheel drive (4WD) options are common for Hijet models.

📐 Dimensions

Exterior

Vehicle Type:

Mini Truck / Commercial Van

Overall Length:

Varies by body style, typically within JDM kei car regulations (under 3.4 meters).

Overall Width:

Varies by body style, typically within JDM kei car regulations (under 1.47 meters).

Overall Height:

Varies by body style, typically within JDM kei car regulations (under 2 meters).

Weights

Curb Weight:

Typically around 700-900 kg, depending on configuration.

Payload Capacity:

Designed for commercial use, typically around 350 kg for truck variants.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited publicly available crash test data for this specific generation and market segment, but compliance with Japanese safety standards is expected.

Active Features

Braking System:

Front disc brakes, rear drum brakes are typical.

Passive Features

Seatbelts:

Standard seatbelts.

💡 Technology Features

Infotainment

Audio System:

Base level audio systems, typically AM/FM radio, possibly with cassette or CD player in later models. Basic speaker setup.

Driver Assistance

Anti-lock Braking System (ABS) may have been an option on higher trim levels or specific models from 2000 onwards.

Connectivity

Connectivity Features:

Very limited, typically no advanced connectivity features like Bluetooth or USB ports.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and specific oil used. Consult manual for exact recommendation.

Air Filter Replacement:

Recommended every 20,000-30,000 km or as needed based on inspection.

Spark Plug Replacement:

Varies by spark plug type (standard, platinum, iridium), generally between 30,000-100,000 km. Consult manual for specific recommendations.

Fluid Specifications

Engine Oil Type:

Likely API SF/SG or higher, SAE 10W-30 or 10W-40 recommended for most conditions. Always verify with the manual.

Engine Oil Capacity:

Approximately 3.0 - 3.5 liters, depending on engine and filter.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific Daihatsu coolant specifications.

Transmission Fluid Type:

Manual: API GL-4 gear oil. Automatic: DEXRON III or equivalent (verify with manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

Clutch wear, exhaust system corrosion, suspension component wear (bushings, ball joints), engine mounts degrading.

Electrical Gremlins:

Older vehicles may develop issues with wiring harnesses, grounds, or specific sensor failures, especially in humid or corrosive environments.

Engine Performance:

Carbon buildup in the combustion chamber, minor oil leaks from seals and gaskets.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu is Japan's oldest surviving automobile manufacturer, known for its compact and efficient vehicles.

Model Evolution

Hijet Legacy:

The Hijet is one of Daihatsu's longest-running and most successful model lines, dating back to the early 1960s, evolving through numerous generations.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Production Period For S85:

The S80 series generally ran from the late 1980s to the early 2000s, with this manual covering specific later years within that broader range.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the S85 model itself might be rare, Daihatsu Hijet vehicles are globally recognized for their utility, reliability, and value in the commercial vehicle segment.