Vehicle Segment:
Kei Truck / Commercial Van (primarily)
Target Audience:
Small business owners, tradespeople, agricultural users, and operators requiring compact, utilitarian transport.
Key Competitors:
Suzuki Carry, Subaru Sambar, Honda Acty (depending on specific market)
Vehicle Attributes:
Compact size, fuel efficiency, low operating costs, versatile cargo capabilities, robust and simple construction.
Manual Benefits:
Empowers owners/technicians to perform repairs, reduces reliance on dealerships, saves money on labor costs, enhances vehicle longevity.
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Market Coverage:
Global (specific applicability may vary by region, but technical content is broadly applicable)
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete Service Manual')
Type:
Workshop Service Repair Manual
Delivery Format:
Digital (PDF)
Engine Systems:
Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System
Powertrain:
Engine, Transmission (Manual & Automatic, if applicable), Clutch, Drivetrain (FWD/RWD/4WD)
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Electrical System (Wiring Diagrams, Components, Battery, Charging, Starting), Lighting, Instruments, Audio System, HVAC Electrical
Body:
Body Panels, Doors, Glass, Interior Trim, Seats, Bumpers, Exterior Trim
HVAC:
Heating, Ventilation, and Air Conditioning System
Maintenance:
Routine Maintenance, Service Intervals, Fluid Checks and Changes, Filter Replacements, Tune-Ups
Repair Overhaul:
Component Removal and Installation, Disassembly and Reassembly, Major Component Overhaul (Engine, Transmission)
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) if applicable
Technical Adjustments:
Wheel Alignment, Brake Adjustments, Engine Timing (if adjustable)
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhaul)
Special Tools:
Includes identification and use of specific Daihatsu tools and recommended special tools.
Engine Family:
EB Series (likely EB0, EB2, or similar compact 3-cylinder engines)
Displacement:
Typically 660cc for JDM models, with potential for larger displacements in export markets (specifics depend on variant).
Configuration:
Inline 3-Cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft), naturally aspirated or turbocharged.
Horsepower Range:
Approximately 40-64 HP (JDM regulations limit Kei cars to 64 PS). Export models may vary.
Torque Range:
Approximately 50-80 Nm (specifics vary by engine and tuning).
Induction Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Length:
Typically under 3.4 meters (JDM Kei regulations). Export models may be longer.
Width:
Typically under 1.48 meters (JDM Kei regulations). Export models may be wider.
Height:
Varies by body style (e.g., panel van, truck, high-roof versions).
Cargo Capacity:
Significant for its size, especially in panel van and truck bed configurations.
Curb Weight:
Typically 700-900 kg (depending on configuration).
Oil Change Interval:
Typically 5,000 km or 6 months, whichever comes first (refer to manual for specific engine oil type).
Air Filter Replacement:
Every 15,000-20,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Typically 40,000-60,000 km, depending on spark plug type (e.g., platinum).
Engine Oil Type:
API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 is common. Consult manual for exact specification.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III/VI or equivalent ATF (Automatic Transmission Fluid).
Common Problems:
Rust and corrosion (especially in certain climates), minor electrical gremlins, wear on suspension components due to heavy use, potential for oil leaks from seals.
Engine Wear:
Small displacement engines may experience increased wear if consistently operated at high RPMs or under heavy load.
Daihatsu Heritage:
Daihatsu is Japan's oldest surviving automobile manufacturer, known for producing small, fuel-efficient, and reliable vehicles.
Hijet Evolution:
The Hijet is one of Daihatsu's longest-running nameplates, dating back to the 1960s. The S200 series represents a significant update with modern (for its time) styling and improved engineering.
Manufacturing Locations:
Primarily Japan, with potential for assembly in other international locations depending on market.
