Daihatsu Materia (M401 M402 M412 Series) Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Series: M401, M402, M412 Codes Chassis Codes: M401, M402, M412 👋 Introduction Market Position Vehicle Segment: Subcompact MPV / Tall Hatchback Competitive...

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Type: Car

Vendor:

Sku: 387958

Tags: Car Cars Daihatsu M401 M402 M412 Materia

Product variants

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Materia

Series:

M401, M402, M412

Codes

Chassis Codes:

M401, M402, M412

👋 Introduction

Market Position

Vehicle Segment:

Subcompact MPV / Tall Hatchback

Competitive Analysis

Key Competitors:

Likely competitors in its segment would have included vehicles like the Vauxhall/Opel Meriva, Fiat Idea, and potentially smaller MPVs from Japanese manufacturers.

Key Features

Unique Selling Points:

Distinctive 'boxy' or 'cube' like styling, spacious interior for its size due to tall body, practicality and versatility.

📋 Manual Details

Coverage Areas

Major Systems:

Engine mechanical, lubrication, cooling, control systems, fuel, exhaust, transmission (manual & automatic), clutch, driveline, axles, suspension, brakes, steering, body, electrical systems, air conditioning, restraints.

Page Count

Estimated Pages:

Refer to product for exact count, but described as '100 percents COMPLETE and INTACT'.

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

Likely English (based on description, but not explicitly stated)

Format

Format:

Digital Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing components.

Engine Lubrication:

Oil pump, oil pan, oil filter, oil passages, oil pressure testing, oil cooler.

Engine Cooling:

Radiator, water pump, thermostat, coolant passages, hoses, fan, temperature sensors, system pressure testing.

Engine Control:

ECU, sensors (MAP, TPS, IAT, CKP, CMP, O2), actuators, ignition system, emission control systems.

Fuel System:

Fuel pump, fuel filter, injectors, fuel rail, pressure regulator, fuel tank, EVAP system.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, hangers, oxygen sensors.

Clutch:

Clutch disc, pressure plate, release bearing, clutch master cylinder, slave cylinder, hydraulic lines, pedal adjustment.

Manual Transaxle:

Gearbox components, shift mechanism, bearings, seals, lubrication, disassembly, assembly, internal diagnostics.

Automatic Transaxle:

Torque converter, planetary gear sets, clutch packs, valve body, transmission control unit (TCU), fluid pump, solenoids, diagnostic procedures.

Front Axle:

CV joints, drive shafts, wheel bearings, hub assemblies, differential (if applicable).

Rear Axle:

Axle shafts, bearings, seals, differential (if applicable).

Front Suspension:

MacPherson struts, control arms, ball joints, tie rod ends, bushings, anti-roll bar, steering knuckle.

Rear Suspension:

Torsion beam, trailing arms, shock absorbers, springs, bushings.

Road Wheels Tyres:

Wheel specifications, tire pressure, rotation, balancing, alignment procedures, specifications.

Brake System:

Brake calipers, pads, rotors, brake lines, master cylinder, brake booster, rear drums/shoes (if applicable).

Parking Brake System:

Parking brake mechanism, cables, adjustment, operation.

Brake Control System:

ABS (Anti-lock Braking System) components (wheel speed sensors, hydraulic unit, warning light), EBD (Electronic Brakeforce Distribution).

Power Steering System:

Hydraulic pump, reservoir, lines, rack and pinion, fluid specifications, bleeding procedures.

Steering System:

Steering column, universal joints, tie rods, rack and pinion assembly, alignment.

Seat Belts:

Pretensioners, retractor mechanisms, buckles, inspection, replacement.

Airbag modules (driver, passenger, side), impact sensors, control module, warning light diagnostics, safety precautions.

Body Lock Security:

Door latches, handles, locks, keyless entry system, alarm system, central locking.

Glasses Window Mirrors:

Windshield, side glass, rear glass, power windows, regulators, seals, mirror replacement.

Roof:

Roof panel, sunroof (if equipped), headliner, seals.

Exterior Interior:

Bumpers, fenders, doors, hood, tailgate, trim, upholstery, dashboard, door panels, console.

Instrumental Panel:

Gauges, warning lights, dashboard illumination, instrument cluster removal/installation.

Seat:

Seat adjustment mechanisms, upholstery, airbags (if integrated), removal/installation.

Air Conditioner System:

Compressor, condenser, evaporator, receiver/dryer, expansion valve, refrigerant, HVAC controls, diagnostic procedures, refrigerant handling.

Wiring Diagrams:

Complete schematics for all electrical systems, component locations, wire colors, connector pinouts.

Starting Charging System:

Starter motor, ignition switch, battery, alternator, voltage regulator, wiring.

Lighting System:

Headlights, taillights, turn signals, brake lights, interior lights, fog lights, bulb types, wiring.

Driver Information System:

Trip computer, fuel economy display, warning messages, settings configuration.

Wiper Washer Horn:

Wiper motor, linkage, blades, washer pump, fluid reservoir, horn circuit.

Body Control System:

BCM (Body Control Module) functions, power windows, mirrors, locks, interior lighting, remote keyless entry integration.

Lan System:

Likely refers to CAN (Controller Area Network) bus system, communication between ECUs, diagnostic access.

Audio Visual Navigation Telephone:

Radio, speakers, antenna, navigation system, Bluetooth connectivity, microphone, display unit.

Auto Cruise Control System:

Cruise control module, switches, speed sensors, servo/actuator, operation, troubleshooting.

Power Supply Ground Circuit Elements:

Battery terminal specifications, grounding points, fuse box locations and ratings, relays, circuit breakers.

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, inspection points, lubrication.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation, use of diagnostic tools.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, reassembly, and installation.

Rebuild Refurbish Restore:

Detailed instructions for overhauling major components like engines and transmissions.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to advanced diagnostics and full rebuilds.

📊 Manual Specifications

File Format

Format:

Readability:

High quality, printable pages, searchable text.

Compatibility:

All versions of Windows, Mac, and Linux via PDF Reader.

Print Quality

Printability:

Printable, allowing users to create physical copies of specific procedures.

Visuals:

High quality photos, illustrations, and diagrams included.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely offered with a range of Daihatsu's compact 3-cylinder and 4-cylinder petrol engines. Common options may include 1.0L, 1.3L, and 1.5L engines (e.g., K3-VE, 3SZ-VE).

Performance

Typical Horsepower:

Varies by engine, but typically in the range of 65-105 hp.

Typical Torque:

Varies by engine, but typically in the range of 85-135 Nm.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Emission Standards:

Likely Euro 4 or higher depending on model year and market.

🔧 Transmission

Standard

Transmission Type:

Manual transaxle likely standard on lower trims.

Optional

Transmission Type:

Automatic transaxle (likely 4-speed) often available as an option.

Features

Drive Type:

Front-wheel drive (FWD) is standard.

📐 Dimensions

Exterior

Overall Length:

Approx. 3,795 mm (varies slightly by specific model/generation)

Overall Width:

Approx. 1,690 mm

Overall Height:

Approx. 1,620 mm

Weights

Curb Weight:

Approx. 970 - 1,080 kg (depending on engine and transmission)

🛡️ Safety Features

Ratings

Euro Ncap:

Likely achieved a 4-star Euro NCAP rating for adult occupant protection in some configurations.

Active Features

Anti-lock Braking System (ABS) typically standard or optional.

Electronic Brakeforce Distribution (EBD) often paired with ABS.

Passive Features

Airbags:

Front airbags for driver and passenger. Side airbags and curtain airbags may be available on higher trims or later models.

💡 Technology Features

Infotainment

Audio System:

Typically a basic AM/FM/CD player with auxiliary input. Higher trims might feature MP3 playback and additional speakers.

Driver Assistance

Cruise Control:

Available on some higher specification models.

Connectivity

Bluetooth:

May be available as an option or integrated into higher-end audio systems for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 - 15,000 km or 12 months, whichever comes first, using specified oil grade. Manual will detail exact intervals.

Air Filter Replacement:

Usually recommended every 20,000 - 30,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Depending on spark plug type (standard or iridium), intervals can range from 30,000 km to 100,000 km.

Fluid Specifications

Engine Oil Specification:

Typically API SN/SP, ILSAC GF-5/GF-6A or equivalent, viscosity grade commonly 0W-20 or 5W-30 depending on engine and climate. Manual will specify exact grade and capacity.

Coolant Specification:

Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify type and mixture ratio (e.g., 50/50).

Transmission Fluid Manual:

GL-4 or GL-5 gear oil with specified viscosity (e.g., 75W-90). Manual will specify type and capacity.

Transmission Fluid Automatic:

Specific ATF (Automatic Transmission Fluid) type. Manual will specify Dexron or proprietary fluid type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid. Manual will specify exact requirement and capacity for flush/fill.

Known Issues

Common Wear Items:

As with most vehicles of this age, common wear items include suspension bushings, brake components (pads, rotors), wheel bearings, and potentially exhaust system components. Ignition coils and fuel injectors can also be potential wear points.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with quirky or practical designs.

Model Evolution

Generation:

The Materia (also known as the Daihatsu COO in Japan) was introduced around 2006 and represents a generation of compact, practical MPVs/hatchbacks that prioritized interior space and versatility.

Production

Production Period:

Production ran from approximately 2006 to 2013 (depending on market).

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards for the Materia might be scarce, its strong safety performance in Euro NCAP (as mentioned above) is a significant positive recognition.