Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling
Engine Fuel System:
Fuel injection (if applicable), carburetor (if applicable), fuel pump, fuel filter, fuel lines
Engine Ignition System:
Spark plugs, ignition coils, distributors (if applicable), ignition timing
Engine Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes
Transmission Manual:
Gearbox assembly, clutch, shifting mechanisms, maintenance
Transmission Automatic:
Automatic transmission assembly, torque converter, hydraulic control, maintenance (if applicable)
Transfer Case 4Wd:
Transfer case operation, maintenance, repair (for 4WD models)
Front Axle Differential:
Front differential assembly, maintenance (for 4WD models)
Rear Axle Differential:
Rear axle assembly, differential, maintenance
Suspension Front:
Springs, shock absorbers, control arms, ball joints, wheel bearings
Suspension Rear:
Leaf springs, shock absorbers, trailing arms, Panhard rod (typical for this era)
Steering System:
Steering gear, steering column, tie rods, power steering (if equipped)
Braking System Front:
Brake discs, calipers, pads, hydraulic lines
Braking System Rear:
Brake drums, wheel cylinders, shoes, parking brake system
Wheels Tires:
Wheel specifications, tire pressure recommendations, mounting
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, trim
Body Interior:
Dashboard, seats, carpets, headliner, door panels, interior trim
Lighting System:
Headlights, taillights, interior lights, bulb types
Wiper Washer System:
Wiper motor, blades, washer pump, fluid reservoir
Climate Control System:
HVAC unit, blower motor, heater core, A/C components (if equipped)
Instrument Panel Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights
Battery Charging System:
Battery specifications, alternator, starter motor
Starting System:
Ignition switch, starter motor, solenoid
Wiring Harnesses:
Electrical routing, connectors, component location
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation, lubrication points
Engine Overhaul:
Complete engine rebuild procedures, component tolerances, torque specifications
Transmission Repair:
Gearbox disassembly, assembly, clutch replacement, seal replacements
Suspension Component Replacement:
Shock absorber replacement, spring replacement, ball joint replacement, tie rod end replacement
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake bleeding procedures
Electrical Troubleshooting:
Diagnosis of electrical faults, wiring diagram interpretation, component testing
Body Panel Repair:
Dent removal, panel replacement, rust repair techniques
Diagnostics Fault Finding:
Systematic approach to identifying and resolving common and uncommon issues
Component Replacement:
Step-by-step guides for replacing major and minor parts
Fluid Flush Replacement:
Procedures for changing engine oil, transmission fluid, brake fluid, coolant
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Level:
Advanced, with detailed troubleshooting trees and symptom-based diagnostics.
Repair Level:
Professional, suitable for independent workshops and skilled DIY enthusiasts.
Engine Oil Change:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first. Check manual for specifics.
Air Filter Replacement:
Every 15,000 - 20,000 km (10,000 - 12,000 miles) or annually.
Fuel Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles), especially critical for diesel variants.
Spark Plug Replacement:
Every 30,000 - 50,000 km (20,000 - 30,000 miles), depending on plug type.
Coolant Flush:
Every 2 years or 40,000 - 50,000 km (25,000 - 30,000 miles).
Engine Oil Type:
API SG/SH/SJ or equivalent. Viscosity typically 10W-30 or 10W-40 for gasoline, 15W-40 for diesel. Check manual for exact specifications.
Engine Oil Capacity:
Approx. 3.5 - 4.5 Liters (Varies by engine)
Coolant Type:
Ethylene Glycol based, typically Green or Yellow color (ensure compatibility with original spec).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron II or equivalent (if equipped).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II or equivalent (if equipped).
Common Wear Items:
Clutch wear, brake components, suspension bushings, exhaust system corrosion, clutch slave cylinder leaks, radiator leaks.
Engine Specific Concerns:
Head gasket issues on some older engines, carburetor tuning difficulties on carbureted models, potential for timing belt failure if not replaced per schedule.
4Wd System Concerns:
Wear in transfer case or front axle components if subjected to extreme off-road use without proper maintenance.