Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Demographic:
Enthusiasts, off-roaders, individuals seeking rugged utility
Key Competitors Era:
Suzuki Samurai, Toyota 4Runner (early generations), Jeep Wrangler (YJ)
Vehicle Strengths:
Robust construction, genuine off-road capability, compact size, reliable powertrain options
Manual Value Proposition:
Essential resource for owners and mechanics to maintain, diagnose, and repair the Daihatsu Rocky F80.
Applicable Model Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Geographic Coverage:
Global (likely focused on markets where F80 was prevalent)
Estimated Page Count:
High (Typical workshop manuals for this era are several hundred pages)
Manual Classification:
Workshop Service Repair Manual
Primary Language:
English
Powertrain:
Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system, transmission, transfer case, driveline
Chassis:
Suspension (front and rear), steering system, braking system, wheels and tires
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, wiring diagrams, body electrical components
Body:
Body structure, exterior panels, interior trim, doors, windows, seats, HVAC system (heating, ventilation, and air conditioning)
Routine Maintenance:
Oil change, filter replacements, fluid checks and changes, spark plug service, belt adjustments
Diagnostics And Troubleshooting:
Identification of common problems, diagnostic flowcharts, symptom-based troubleshooting guides
Component Overhaul And Repair:
Engine rebuild procedures, transmission overhaul, brake caliper repair, steering gearbox service
Electrical System Repair:
Wiring harness repair, component testing, starter and alternator diagnosis, lighting system troubleshooting
Diagnostic Capabilities:
Detailed diagnostic procedures, specifications for component testing (resistance, voltage, current)
Torque Specifications:
Comprehensive torque specifications for all critical fasteners
Clearances And Tolerances:
Engine component clearances, bearing tolerances, brake shoe adjustments
Diagrams And Illustrations:
Exploded views, assembly diagrams, wiring schematics, diagnostic charts
PDF Quality:
High-resolution, searchable PDF
Printable:
Yes, designed for printing specific sections or the entire manual
Layout And Readability:
Professionally formatted for clear readability and ease of navigation
Digital Binding:
N/A (Digital PDF format)
Digital Paper Simulation:
N/A (Digital PDF format)
Engine Code Examples:
CB23, CB50, CB60, CB90, DL30 (Diesel) - Specific codes vary by market and year.
Engine Layout:
Inline 4-cylinder
Engine Aspirations:
Naturally Aspirated, Turbocharged (on some variants)
Displacement Examples:
1.0L, 1.3L, 1.6L (Petrol); 2.0L, 2.8L (Diesel)
Horsepower Range:
Approx. 50-100 hp (varies significantly by engine)
Torque Range:
Approx. 70-180 Nm (varies significantly by engine)
Fuel Delivery Examples:
Carburetor (e.g., Hitachi, Mikuni), Diesel Injection (Indirect/Direct)
Fuel Type:
Unleaded Petrol (Octane rating as specified by Daihatsu), Diesel
Transmission Type Standard:
4-speed Manual, 5-speed Manual
Transmission Type Optional:
3-speed Automatic (less common)
Drivetrain:
Part-time 4WD (4x4) with selectable low-range gearing
Transfer Case Type:
Two-speed transfer case with a direct drive and a reduction gear
Body Styles:
Short Wheelbase (SWB), Long Wheelbase (LWB) Wagon, Soft-top Convertible
Wheelbase Examples:
Approx. 2015-2380 mm (varies by SWB/LWB)
Track Width Examples:
Approx. 1230-1300 mm
Curb Weight Range:
Approx. 900-1300 kg (varies by body style and equipment)
Gross Vehicle Weight Rating:
Typically around 1500-1800 kg
Crash Test Data Availability:
Limited official data for this era and model, often relying on owner experiences.
Braking System:
Front Disc Brakes, Rear Drum Brakes (standard)
Seatbelts:
Standard seatbelts, potentially lap belts in rear on some models
Audio System:
Basic AM/FM radio, potentially with cassette player; aftermarket upgrades common.
ABS Availability:
Rarely equipped on base models, may have been an option on higher trims or later years.
Connectivity Features:
None from factory; relies on aftermarket solutions for modern connectivity.
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months (refer to manual for exact specification)
Transmission Fluid Change:
Every 40,000-80,000 km (manual and automatic transmissions differ)
Coolant Change:
Every 2-4 years or 40,000-80,000 km
Engine Oil Type:
API SG or higher, Viscosity typically 10W-30 or 10W-40 (refer to manual)
Transmission Fluid Type Manual:
API GL-4 gear oil (e.g., 75W-90)
Transmission Fluid Type Automatic:
Dexron II or equivalent
Coolant Type:
Ethylene glycol based coolant, typically a green or orange type (refer to manual)
Common Wear Items:
Clutch wear, suspension bushings, exhaust system rust, aging rubber seals and hoses, rust on body and frame
Engine Specific Concerns:
Carburetor tuning issues, potential for overheating if cooling system is neglected, diesel engine glow plug reliability
4Wd System Concerns:
Transfer case linkage wear, potential for differential pinion seal leaks
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for small, economical, and often rugged vehicles.
Rocky Lineage:
The F80 Rocky was a key model in Daihatsu's compact 4x4 offerings, predating later models like the Terios.
Design Philosophy:
Emphasized utility, off-road capability, and simplicity, often with body-on-frame construction.
Production Period:
1984-1992 (for the F80 series)
Manufacturing Location:
Japan
