🏷️ Basic Information

Make:

Daihatsu

Model:

Hijet

Chassis Code:

S85

Powertrain Type:

Diesel

Product Code Identifier:

S85 Hijet Diesel Complete Workshop Service Repair Manual

👋 Introduction

Target Audience:

DIY Enthusiasts, Independent Repair Shops, Fleet Maintenance Personnel

Cost Savings:

Enables users to perform their own repairs, saving significant costs on labor

Ease Of Use:

Very easy to follow step-by-step instructions and pictures

Usage Rights:

Download and keep forever, unlimited personal use

📋 Manual Details

Coverage Areas:

All Models, Engines, Trim Levels, Transmission Types

Format:

Downloadable Digital Manual

Language:

English

Manual Type:

Complete Workshop Service Repair Manual

Delivery Method:

Instant Email Delivery

📖 Manual Coverage

Systems Covered:

Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC, Fuel System, Cooling System, Exhaust System, Ignition System, Emissions Control, Lubrication System, Transmission, Clutch, Differentials, Axles

Procedures Included:

Routine Maintenance, Scheduled Service, Diagnostics, Troubleshooting, Component Replacement, Major Overhauls, Electrical System Repairs, Bodywork Repairs, Suspension and Steering Alignment, Brake System Servicing, Engine Rebuilding, Transmission Servicing and Repair, HVAC System Maintenance, Fuel System Cleaning and Repair, Cooling System Flushes and Repairs, Clutch Adjustment and Replacement, Drivetrain Component Inspection and Repair, Wiring Diagrams, Component Testing Procedures

Technical Depth:

Comprehensive A-Z Repair Procedures, Step-by-Step Instructions with Pictures, Advanced Diagnostics, Detailed Reassembly Instructions

📊 Manual Specifications

Required Software:

Adobe Reader (Free Download)

Print Capability:

Printable by page, chapter, or entire manual

Device Compatibility:

Compatible with PC, MAC, Tablets, Smartphones

Print Quality Guidance:

High Quality Service Repair Workshop Manual

⚙️ Engine Specifications

Engine Type:

Diesel Engine (Specific engine codes for S85 vary, but typically 3-cylinder diesel variants)

Typical Displacement:

Approx. 800cc - 1.0L (Common for S85 series)

Fuel Delivery:

Indirect Injection Diesel (Typical for this era/model)

Cooling Type:

Water-Cooled

Oil Capacity Guidance:

Refer to manual for exact capacity and specific diesel engine oil specifications (e.g., API CD or higher)

🔧 Transmission

Transmission Options:

Manual Transmission (Typically 4-speed or 5-speed)

Automatic Transmission Availability:

Less common for diesel S85 models, but potentially available in some markets/trims

Drive Layout:

Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) options available depending on specific S85 variant

Manual Transmission Fluid:

Refer to manual for specific gear oil specification (e.g., GL-4, SAE 75W-90 or 80W-90)

📐 Dimensions

Vehicle Segment:

Kei Truck/Microvan (Depending on body style)

Gross Vehicle Weight Rating Guidance:

Refer to specific model plate for accurate GVWR

🛡️ Safety Features

Crash Test Data Availability:

Likely limited due to original market focus and era of production

Typical Features:

Basic braking systems (disc front, drum rear typical), possibly some early ABS on later/higher trims

Typical Features:

Seatbelts, basic body structure

💡 Technology Features

Typical Features:

Basic AM/FM Radio, possibly Cassette Player or early CD player depending on trim and year.

Typical Features:

Minimal driver assistance features; focus on mechanical systems.

Typical Features:

No modern connectivity features like Bluetooth or USB ports typically.

🔧 Maintenance

Oil Change Interval Guidance:

Typically every 5,000-7,500 km or 3-6 months, depending on operating conditions. Refer to manual for exact specification.

Air Filter Replacement:

Check at every oil change, replace as needed (e.g., every 15,000-30,000 km)

Fuel Filter Replacement:

Critical for diesel engines; refer to manual for specific interval (e.g., 20,000-40,000 km recommended).

Coolant Type:

Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4, depending on original specification. Always refer to manual.

Common Diesel Concerns:

Glow plug failures, injector wear, potential for carbon build-up in diesel engines, vacuum line leaks, aging rubber components (hoses, seals).

Electrical System Aging:

Corrosion on connectors, degradation of wiring insulation over time, especially in humid environments.

Part Availability:

Some specific parts might be scarce for older models; this manual is crucial for identifying correct part numbers.

📚 Vehicle History

Daihatsu Specialty:

Daihatsu is renowned for its expertise in producing compact and efficient vehicles, particularly Kei cars and small commercial vehicles.

Hijet Legacy:

The Hijet nameplate has a long history, evolving through numerous generations of microvans, trucks, and commercial vehicles, often serving as workhorses in various markets.

S85 Production Era:

The S80 series, including the S85 variant, was primarily produced from the mid-1980s into the 1990s.

Original Markets:

Popular in Japan and other Asian markets, often used for commercial purposes and light hauling.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the S85 Hijet are not widely publicized, the Hijet line consistently received recognition for its utility, fuel efficiency, and durability in the light commercial vehicle segment.